Disassembly and assembly sequence

WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

Special tools, testers and auxiliary items required

Fig 1: Identifying Special Tools - Bearing For Shaft Bevel Gear, Disassembly And Assembly Sequence (1 Of 4)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Seal driver VW 192
Holding fixture VW 313
Pressure plate VW 401
Pressure plate VW 402

Punch VW 408A
Punch VW 412

Special tools, testers and auxiliary items required

Fig 2: Identifying Special Tools - Bearing For Shaft Bevel Gear, Disassembly And Assembly Sequence (2 Of 4)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Thrust piece VW 432
Thrust pad VW 510
Slide hammer VW 771
Pulling hook VW 771/37

Sleeve 40 - 103
Tube 2010

Special tools, testers and auxiliary items required

Fig 3: Identifying Special Tools - Bearing For Shaft Bevel Gear, Disassembly And Assembly Sequence (3 Of 4)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Thrust piece 2050
Thrust piece 3118
Drift 3138
Assembly tool 3253

Tapered roller bearing puller V.A.G 1582
Attachment V.A.G 1582/1

Special tools, testers and auxiliary items required

Fig 4: Identifying Special Tools - Bearing For Shaft Bevel Gear, Disassembly And Assembly Sequence (4 Of 4)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Punch VW 407
Driver V.A.G 10-101
Torque wrench V.A.G 1601
Transmission holder T10108

Retainer T10114
Internal puller 1 - Kukko 21/8
Torque gauge 0 - 600 Ncm, standard

Drive pinion housing is removed from rear axle housing → Drive pinion housing, removing and installing