Output shaft for 5th/6th and reverse gear, disassembling and assembling: Notes
Special tools, testers and auxiliary items required
- Pressure plate VW 401
- Pressure plate VW 402
- Punch VW 407
- Punch VW 408 A
- Punch VW 412
- Tube VW 415 A
Special tools, testers and auxiliary items required
- Holding plate VW 309
- Engine support adapter VW 353
- Thrust piece VW 433
- Thrust piece VW 454
- Support channels VW 457
- Holding plate VW 801
Special tools, testers and auxiliary items required
- Thrust piece VW 431
- Pressing sleeve VW 455
- Thrust pad VW 510
- Tube VW 516
- Tube VW 519
- Thrust piece 30-11
Special tools, testers and auxiliary items required
- Thrust piece 40-105
- Seal driver-frt wheel bearing 40-20
- Thrust piece 2050
- Line 3296
- Tapered roller bearing puller V.A.G 1582
- Attachment V.A.G 1582/4
Special tools, testers and auxiliary items required
- Attachment V.A.G 1582/7
- Internal puller 1- Kukko 21/7
- Separating device 3- Kukko 17/2
- Support 4- Kukko 22/2
- If output shaft or tapered roller bearings are replaced, adjust output shaft. → Output shaft for 5th/6th and reverse gears, adjusting
- Replace both tapered roller bearings together.
1 - Clutch housing
2 - Washer
- Always 0.65 mm thick
3 - Tapered roller bearing outer race
- Pulling out: Pulling out tapered roller bearing outer race
- Pressing in: Pressing outer race/tapered roller bearing into clutch housing
4 - Inner race/tapered roller bearing
- Pulling off: Pulling off inner race/tapered roller bearing
- Pressing on: Pressing on inner race/tapered roller bearing
5 - Output shaft
- For 5th/6th and reverse gears
- Adjusting → Output shaft for 5th/6th and reverse gears, adjusting
6 - Synchronizer hub for reverse gear
- Pressing off: Pressing off synchronizer hub for reverse gear
- Installed position: Installed position of synchronizer hub for reverse gear
- Pressing on: Pressing on synchronizer hub for reverse gear
7 - Circlip
- Always replace
8 - Operating sleeve for reverse gear
- With synchronizer ring
9 - Needle bearing
- For reverse gear wheel
10 - Reverse gear wheel
11 - Sleeve
- Pressing off over reverse gear wheel: Pressing off sleeve - A - over reverse gear wheel
- Installed position: Wider collar on sleeve points toward reverse gear wheel
- Pressing on: Pressing on sleeve - A -
12 - Circlip
- Always replace
13 - Needle bearing
- For 6th gear
14 - 6th gear wheel
15 - Synchronizer ring for 6th gear
- Checking for wear: Checking synchronizer ring for 5th and 6th gears for wear
16 - Operating sleeve with synchronizer hub for 5th and 6th gears
- Disassembling: Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizer hub: Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on: Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
17 - Circlip
18 - Needle bearing
- For 5th gear
19 - Synchronizer ring for 5th gear
- Checking for wear: Checking synchronizer ring for 5th and 6th gears for wear
20 - 5th gear wheel
21 - Inner race/tapered roller bearing
- Pull off: Pulling off inner race/tapered roller bearing
- Pressing on: Pressing on inner race/tapered roller bearing
22 - Circlip
23 - Tapered roller bearing outer race
- Pulling out: Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in: Pressing outer race/tapered roller bearing into transmission housing
24 - Adjustment shim
- Determining thickness → Output shaft for 5th/6th and reverse gears, adjusting
25 - Transmission housing
26 - Spring
- Installed position: Assembling operating sleeve/synchronizers for 5th and 6th gears
27 - Operating sleeve
28 - Synchronizer
29 - Engaging pieces (qty. 3)