Input Shaft, Disassembling And Assembling: Notes

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Fig 1: Identifying Special Tools - Input Shaft, Disassembling And Assembling (1 Of 3)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and equipment

VW 401 Thrust plate
VW 402 Thrust plate
VW 407 Press tool
VW 408 A Press tool
VW 412 Press tool
VW 416 B Tube

Fig 2: Identifying Special Tools - Input Shaft, Disassembling And Assembling (2 Of 3)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and equipment

VW 433 Press piece
VW 454 Press piece
VW 801 Holding plate
VAG 1582 tapered roller bearing puller

VAG 1582/7 Grip
1 - Kukko 21/7 Internal puller
3 - Kukko 17/2 Separating device
4 - Kukko 22/2 Counter support

Fig 3: Identifying Special Tools - Input Shaft, Disassembling And Assembling (3 Of 3)

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and equipment

40-105 Thrust plate
41-501 Drift sleeve
2040 Tube
2050 Thrust piece

3074 Press disc
3161 Extension

When installing new gears, consult technical data. Refer to Code letters, application, ratios, capacities .
If the position of the tapered roller bearings is affected when exchanging parts, the input shaft must be re-adjusted. See adjustment overview. Refer to Adjustment overview

Fig 4: Exploded View Of Input Shaft

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Transmission housing

2 - Shim

Determining thickness. Refer to Input shaft, adjusting

3 - Tapered roller bearing outer race

Pulling out. See Figure
Pressing in. See Figure

4 - Circlip

Redetermine if tapered roller bearing item Input shaft, disassembling and assembling or input shaft item Input shaft, disassembling and assembling are replaced. See Figure

5 - Tapered roller bearing inner race

Pulling off. See Figure
Pressing on. See Figure

6 - 5th gear

Pressing off. See Figure
Pressing on. See Figure

7 - 3rd, 4th and 6th gear

Pressing off. See Figure
Pressing on. See Figure

8 - Input shaft

Adjusting. Refer to Input shaft, adjusting

9 - Tapered roller bearing inner race

Pressing off. See Figure
Pressing on. See Figure

10 - Tapered roller bearing outer race

Pulling out. See Figure
Installed position. See Figure
Pressing in. See Figure
Transmissions from build date 06 04 0 secured with locking plate and bolt

Bolt 12 Nm
Always replace

11 - Clutch housing

Transmissions from 06 04 0, with additional threaded hole and recess for locking plate to secure tapered roller bearing outer race for input shaft, item Input shaft, disassembling and assembling