Auxiliary radiator

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Volkswagen Jetta, 2002 Volkswagen GTI, 2001 Volkswagen Jetta, 2001 Volkswagen GTI, and 2000 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Removing

Drain coolant, refer to Coolant, draining and filling .
Remove right front sound-proofing mat: Refer to NOISE INSULATION (GASOLINE ENGINES), ASSEMBLY OVERVIEW or NOISE INSULATION (DIESEL ENGINES), ASSEMBLY OVERVIEW
Remove fender liner, front right: Refer to 66 EXTERIOR EQUIPMENT
Remove front right air outlet: Refer to 63 BUMPER

Remove windshield washer reservoir: Refer to 92 WINDSHIELD WIPER & WASHER SYSTEM

Fig 1: Locating Coolant Hoses At Auxiliary Radiator In Engine Compartment Below Right Headlight

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Using pliers for spring band clips ( Hose Clip Pliers VAG 1921 ), pull coolant hoses off auxiliary radiator in engine compartment below right headlight - arrows -.

Fig 2: Locating Coolant Hoses At Auxiliary Radiator In Engine Compartment Below Right Headlight

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove upper retaining screws - 1 - of auxiliary cooler.
Remove lower retaining screws in front wheel housing from bracket.
Carefully remove auxiliary radiator with its attachments from below.

Installing

Installation is in reverse sequence, but observe the following directions:

Fill with coolant refer to Coolant, draining and filling .