Sealing flange and flywheel/drive plate, removing and installing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Volkswagen Jetta, 2002 Volkswagen GTI, 2001 Volkswagen Jetta, 2001 Volkswagen GTI, and 2000 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Clutch repairs: Refer to 30 CLUTCH for 5 SPD. MANUAL TRANSMISSION 02J or 30 - CLUTCH for 6 SPD. MANUAL TRANSMISSION 02Y ALL WHEEL DRIVE
To perform the assembly work, the engine must be attached to the engine stand with engine bracket 3269.

Fig 1: Identifying T40039

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - 100 Nm plus ¹ / ₄ turn (90 ° )

Always replace
Use counter hold 3406 for loosening and tightening, refer to Oil seal on vibration damper end of crankshaft, replacing under Oil seal on vibration damper end of crankshaft, replacing
Tighten with torque wrench VAG 1601

2 - Vibration damper

3 - 10 Nm

4 - Oil Seal

Always replace, refer to Oil seal on vibration damper end of crankshaft, replacing

5 - Sealing flange

Coat sealing surface with AMV 188 001 02

6 - Cylinder block

Removing and installing crankshaft, refer to Crankshaft, removing and installing
Disassembling and assembling piston and connecting rod, refer to Pistons and connecting rods, disassembling and assembling

7 - Oil seal

Coat sealing surfaces with AMV 188 001 02

8 - Oil seal

Remove with extractor 2086
Slightly coat sealing lip of oil seal with oil
To install, position with mounting sleeve 2003/2 A
Pull in to stop with 2003/3

9 - Flywheel/drive plate

Removing and installing drive plate, refer to Drive plate, removing and installing

10 - 60 Nm plus ¹ / ₄ turn (90 ° )

Always replace

11 - 25 Nm