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Home >> Volkswagen >> 2000 >> Jetta GLX, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 126 (2.0L - Cylinder Head, VALVETRAIN - Engine Code(S): AXX, BPY & BWA (A5 Platform)) >> 15 Cylinder Head, VALVETRAIN >> Description And Operation >> Cylinder Head Assembly Overview

Cylinder Head Assembly Overview

WARNING: This page is about a different car, the 2008 Volkswagen Jetta, 2008 Volkswagen GLI, 2007 Volkswagen Jetta, and 2006 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Cylinder Head, Assembly Overview
GWWA15-10202Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt, 10 Nm 
  2. Cylinder Head Cover 
  3. Gasket 
    • Replace if damaged or leaking.
  4. Crankcase Ventilation Valve Housing 
  5. Oil Filler Cap 
  6. Gasket 
    • Replace if damaged or leaking.
  7. Bolt, 4 Nm 
  8. Cylinder Head Cover Gasket 
    • Replace if damaged or leaking.
  9. Vacuum Pump 
  10. Bolt, 4 Nm 
  11. Camshaft Adjustment Valve 1 -N205- 
  12. Seal 
    • Always replace.
  13. Bolt, 10 Nm 
  14. Wire Bracket 
  15. Seal 
    • Replace if damaged or leaking.
  16. Bolt, 10 Nm 
  17. Housing 
  18. Gasket 
    • Always replace.
  19. Transport Strap 
  20. Bolt, 25 Nm 
  21. Stud Bolt, 10 Nm 
    • For the intake manifold.
  22. Partition Plate 
  23. Cylinder Head Gasket 
    • Replace
    • Note installation position: Replacement part number facing cylinder head
  24. Bolt, 10 Nm 
  25. Camshaft Position (CMP) Sensor -G40- 
  26. Seal 
  27. Stud Bolt, 10 Nm 
    • For the semi automatic tensioner roller.
  28. Stud Bolt, 20 Nm 
    • For the exhaust manifold.
  29. Cylinder Head Bolt 
    • Always replace.
    • Follow the sequence for loosening and tightening, refer to CYLINDER HEAD .
    • Tightening specification: 40 Nm + 180° (1/2) additional turn.
Fig 2: Identifying Check Of Cylinder Head For Distortion
GWWV15-0654Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Check the cylinder head at multiple points for distortion, using a straight edge and feeler gauges.

If this value is exceeded, the cylinder head must be replaced. It is not permissible to rework the sealing surface.