Determining dimension - - :
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Measuring From Bolting Surface For Drive Pinion Housing To Highest Point Of Universal Measuring Bar Using VW 385/1
- Using a depth gauge with digital display (e.g. depth gauge VAS 6087 ), measure from bolting surface for drive pinion housing to highest point of universal measuring bar.
In the example, the dimension is 72.50 mm.
- Add to this dimension half the diameter of universal measuring bar VW 385/1. This value is 16.00 mm.
Example:
| Value reading on depth gauge | 72.50 mm |
| Half the diameter of universal measuring bar | +16.00 mm |
| Dimension - A - | = 88.50 mm |
The first value is the shoulder dimension - s - and is 3.95 mm in the example. This value is inscribed on face side of shaft bevel gear - arrow -.
The second value is obtained during the measurement between outer race/large tapered roller bearing (installed in drive pinion housing) to the sanded rear side of shaft bevel gear.
- Measure this gap dimension "f" using a feeler gauge - A -.
NOTE:
- Use a feeler gauge with a 0.03 mm scale.
In the example, this measurement is 0.95 mm.
- Remove shaft bevel gear from drive pinion housing to measure third value.
Fig 3: Measuring From Outer Race/Large Tapered Roller Bearing To Bolting Surface Of Drive Pinion Housing
- Using a depth gauge with digital display (e.g. depth gauge VAS 6087 ), measure from outer race/large tapered roller bearing - A - to bolting surface of drive pinion housing.
- Note value - e - , in example: 20.10 mm
Example:
| Inscribed shoulder dimension - s - | 3.95 mm |
| Gap dimension - f - determined using feeler gauge | +0.95 mm |
| Value - e - determined using depth gauge | +20.10 mm |
| Reference dimension "C" with shaft bevel gear dimension "D" (C + D) | +65.60 mm |
| Dimension - B - | = 90.60 mm |