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Home >> Volkswagen >> 2000 >> Golf GLS, 1.8 B, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (6 SPD. Manual Transmission 02Y All Wheel Drive) >> 39F - Final drive, front differential >> Shaft and head bevel gear (gear set), adjusting >> Shaft bevel gear, adjusting >> Determining dimension - - :

Determining dimension - - :

WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Measuring From Bolting Surface For Drive Pinion Housing To Highest Point Of Universal Measuring Bar Using VW 385/1
GW00001932Courtesy of VOLKSWAGEN UNITED STATES, INC.

In the example, the dimension is 72.50 mm.

Example: 

Value reading on depth gauge 72.50 mm
Half the diameter of universal measuring bar +16.00 mm
Dimension - A  - = 88.50 mm


Fig 1: Identifying Shoulder Dimension
GW00001933Courtesy of VOLKSWAGEN UNITED STATES, INC.

The first value is the shoulder dimension - s  - and is 3.95 mm in the example. This value is inscribed on face side of shaft bevel gear - arrow  -.

Fig 2: Measuring Gap Dimension Using Feeler Gauge
GW00001934Courtesy of VOLKSWAGEN UNITED STATES, INC.

The second value is obtained during the measurement between outer race/large tapered roller bearing (installed in drive pinion housing) to the sanded rear side of shaft bevel gear.

NOTE:
  • Use a feeler gauge with a 0.03 mm scale.

In the example, this measurement is 0.95 mm.

Fig 3: Measuring From Outer Race/Large Tapered Roller Bearing To Bolting Surface Of Drive Pinion Housing
GW00001935Courtesy of VOLKSWAGEN UNITED STATES, INC.

Example: 

Fig 4: Identifying Dimensions
GW00001936Courtesy of VOLKSWAGEN UNITED STATES, INC.
Inscribed shoulder dimension - s  - 3.95 mm
Gap dimension - f  - determined using feeler gauge +0.95 mm
Value - e  - determined using depth gauge +20.10 mm
Reference dimension "C" with shaft bevel gear dimension "D" (C + D) +65.60 mm
Dimension - B  - = 90.60 mm