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Home >> Volkswagen >> 2000 >> Golf GLS, 1.8 B, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (6 SPD. Manual Transmission 02Y All Wheel Drive) >> 39F - Final drive, front differential >> Shaft and head bevel gear (gear set), adjusting >> Adjustment shim "S 4", determining when replacing output flange

Adjustment shim "S 4", determining when replacing output flange

WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

This adjustment is only necessary when the output flange is replaced. Its purpose is to re-establish the pre-load of the tapered roller bearing for the shaft bevel gear.

Fig 1: Measuring Output Flanges
GW00001921Courtesy of VOLKSWAGEN UNITED STATES, INC.
Example:    
Previous output flange 43.50 mm
New output flange 43.30 mm
Difference 0.20 mm

If the new output flange is longer - install a thinner S 4 of the approximate difference.

If the previous output flange is longer - install a thicker S 4 of the approximate difference.