Transmission housing and manual transmission, disassembling and assembling up to transmission manufacture date 180503
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Overview Of Transmission Housing & Manual Transmission Components (Up To Manufacture Date 180503)
1 - Conical head bolt, 25 Nm
2 - Flanged shaft with compression spring
- Removing and installing → Flanged shaft seals, replacing (manual transmission and bevel gear transfer case installed)
- Assembling → Differential, disassembling and assembling
3 - Switch for back-up lights, 20 Nm
4 - Seal
- Always replace
5 - Oil drain plug, 30 Nm
- Always replace
6 - Seal
- Always replace
7 - Cap
8 - Hex bolt, 20 Nm
- Always replace
9 - Hex bolt, 20 Nm
- Always replace
10 - O-ring
- Always replace
- Insert into groove of cap
11 - Locking bolt, 15 Nm
- For selector shaft gate
- Always replace
- Insert with locking fluid D 000 600 A2
12 - Hex bolt, 25 Nm plus 45 ° (1/8 turn)
- With permanent washer
- Always replace
13 - Hex bolt, 25 Nm plus 45 ° (1/8 turn)
- Without washer
- Always replace
14 - Selector shaft
- Disassembling and assembling manual transmission on transmission side up to transmission manufacture date 180503 → Shift mechanism on transmission side, disassembling and assembling up to transmission manufacture date 180503
15 - Hex bolt, 20 Nm
- Always replace
16 - Shift cover
- Disassembling and assembling manual transmission on transmission side up to transmission manufacture date 180503 → Shift mechanism on transmission side, disassembling and assembling up to transmission manufacture date 180503
17 - Clutch housing
18 - Transmission housing