Transmission housing, servicing up to transmission manufacture date 180503: Notes
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Special tools, testers and auxiliary items required
Fig 1: Identifying Special Tools - Transmission Housing, Servicing Up To Transmission Manufacture Date 180503
- Punch VW 407
- Tube VW 416 B
- Slide hammer VW 771
- Holding plate VW 801
- Centering mandrel V.A.G 12-551
- Driver VAS 3129
Special tools, testers and auxiliary items required
- Centering mandrel 3176
- Internal puller 1 - Kukko 21/4
- Internal puller 1 - Kukko 21/2
- Support 4 - Kukko 22/2
1 - Transmission housing
- When replacing: Adjust input shaft, output shafts and differential → Adjustment overview for manual transmission
2 - Seal
- Always replace
3 - Oil drain plug, 30 Nm
- Always replace
4 - Lock sleeve
- Driving out: Driving out lock sleeve
- Driving in: Driving in lock sleeve up to stop
5 - Oil filler plug, 30 Nm
- Always replace
6 - Lock bolt
- Pressed into selector shaft gate for adjusting outer shift mechanism → Shift mechanism, adjusting in transmissions with lock bolts (up to transmission manufacture date 180503)
- Driving out: Driving out lock bolt
- Driving in: Driving in lock bolt until stop
7 - Bushing
- For selector rods
- Always replace after removal
- Pulling out: Pulling out bushing for selector rod
- Installing: Driving in bushing for selector rod flush
8 - Needle sleeve
- Always replace after removal
- Pulling out: Pulling needle sleeve for reverse shaft off transmission housing
- Pressing in: Pressing needle sleeve - A - into transmission housing
9 - Adjustment shim
- For input shaft
- List of adjustments → Adjustment overview for manual transmission
10 - Tapered roller bearing outer race
- For input shaft
- Removing and installing → Input shaft, disassembling and assembling up to transmission manufacture date 180503
- When replacing: Adjust input shaft → Input shaft, adjusting up to transmission manufacture date 180503
11 - Tapered roller bearing outer race
- For output shaft for 5th/6th and reverse gear
- Removing and installing → Output shaft for 5th/6th and reverse gear
- When replacing: Adjust output shaft for 5th/6th and reverse gear → Output shaft for 5th/6th and reverse gears, adjusting
12 - Adjustment shim
- For output shaft for 5th/6th and reverse gear
- List of adjustments → Adjustment overview for manual transmission
13 - Tapered roller bearing outer race
- For output shaft for 1st to 4th gear
- Removing and installing: Pressing outer race/tapered roller bearing into transmission housing
- When replacing: Adjust output shaft for 1st to 4th gear → Output shaft for 1st to 4th gear, adjusting
14 - Adjustment shim
- For output shaft for 1st to 4th gear
- List of adjustments → Adjustment overview for manual transmission
15 - Tapered roller bearing outer race
- For differential
- Removing and installing → Differential, disassembling and assembling
- When replacing: Adjust differential → Differential, adjusting
16 - Adjustment shim
- For differential
- List of adjustments → Adjustment overview for manual transmission
17 - Seal