Master cylinder, removing and installing: Removing
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect intake hose - 1 - , connector - 2 - and hose - 3 - from Mass Air Flow (MAF) sensor.
- Remove complete air filter housing by removing bolts - 4 - and - 5 - → 24 - MULTIPORT FUEL INJECTION (MFI) .
- Disconnect supply hose - A - to brake fluid reservoir and seal.
- Remove clip - B - for hose/line assembly from master cylinder
- Disconnect hose/line assembly - C - from master cylinder and seal.
- Remove trim below steering column → 68 - INTERIOR EQUIPMENT .
- Rotate Clutch Vacuum Vent Valve Switch -F36- 45 ° toward left and remove from mounting.
Release operating rod/master cylinder from clutch pedal as follows:
- Pull clutch pedal slightly into passenger compartment.
- Press both sides of mount inward using pliers T10005 - arrows -.
- Unscrew complete mounting bracket for clutch pedal as follows:
- Unscrew connecting panel - A - - arrows 1 -.
- Remove securing nuts - arrows 2 - for mounting bracket - B -.
- Remove mounting bracket.
- Rotate stop - A - for clutch pedal in - direction of arrow - and remove it.
- Press master cylinder to stop in - direction of arrow 1 -.
It must not be covered in the upper area of bearing for over-center spring - arrow 2 -.
- Swing master cylinder in direction of - arrow 3 - out of mounting bracket.