Removing
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, and 2003 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
- Request code on vehicles with coded radio if necessary.
- Disconnect battery with ignition switched off.
- Remove intake hose -1-, connector -2- and hose -3- from Mass Air Flow Sensor.
- Remove complete air cleaner housing, to do this, unscrew bolts -4- and -5-
Refer to 24 MULTIPORT FUEL INJECTION (MFI) section in appropriate FUEL INJECTION & IGNITION article
- Disconnect supply hose -A- to brake fluid reservoir and seal it.
- Remove clip -B-, which secures line/hose to clutch master cylinder.
- Separate line/hose assembly -C- from master cylinder and seal it.
- Remove covers/lower driver's side.
Refer to INSTRUMENT PANEL, REMOVING AND INSTALLING
- Turn clutch pedal switch 45 to left and pull out from support.
- Separate master cylinder operating rod from clutch pedal as follows:
- Pull clutch pedal lightly toward passenger compartment.
- Press both sides of mounting inward using pliers T10005 (arrows).
- Remove entire clutch pedal support as follows:
- Remove connecting plate -A- first (arrows -1-).
- Remove securing nuts (arrows -2-) for support -B-.
- Take off mounting bracket.
- Turn stop -A- of clutch pedal in direction of arrow and remove.
- Push master cylinder first in direction of arrow -1- onto stop.
It must not be covered in upper area by over center spring mounting (arrow -2-).
- Swing it in direction of arrow -3- out of mounting bracket.