Camshaft bar has been removed
WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2005 Volkswagen GTI, 2004 Volkswagen Jetta, 2004 Volkswagen GTI, 2003 Volkswagen Jetta, and 2003 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
- Position camshafts in cylinder head to TDC No. 1 cylinder. Camshaft bar T10068 must engage in both shaft grooves.
NOTE:
- If the camshaft bar cannot be installed, turn engine over (in engine direction of rotation) past TDC No. 1 and then turn back onto TDC No. 1 cyl.
- Fill 3 mm holes in cylinder head gasket with sealing compound AMV 188 001 02 .
NOTE:
- When the cylinder head is installed the holes in the cylinder head gasket are only half visible.
- Install cylinder head, insert new cylinder head bolts and tighten by hand.
- Tighten cylinder head bolts in tightening sequence as follows:
NOTE:
- The longer cylinder head bolts must be inserted in the middle holes of the cylinder head.
- Pretighten all bolts to 30 Nm.
- Then tighten all bolts to 50 Nm.
- Then tighten all bolts 1 / 4 turn (90 ° ) further with a rigid wrench.
- Then tighten all bolts again 1 / 4 turn (90 ° ) further.
The rest of the assembly is basically in reverse order to the disassembling sequence.
NOTE:
- Ensure that the O-ring for sealing the oil channel and the seal in the cover are installed.
- Adjust valve timing → Valve timing, adjusting .
- Install cylinder head cover and intake manifold → Cylinder head cover, removing and installing ; Removing and installing cylinder head.
- Fill with new coolant → Cooling system, draining and filling .
NOTE:
- Re-tightening cylinder head bolts after repairs is not required.
- Check camshaft timing adjustments → Camshaft adjustment, checking .