Calibrating the KLI 9210 tester

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Volkswagen Jetta, 2002 Volkswagen GTI, 2001 Volkswagen Jetta, 2001 Volkswagen GTI, and 2000 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Determine the vehicle leak threshold:

Up to and including M.Y. 1999 leak threshold = 0.040 in.
From M.Y. 2000 leak threshold = 0.020 in.

Fig 1: Calibrating The KLI 9210 Tester

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Attach test hose to appropriate pre-set port - black arrows -.
Turn control valve from "Hold" to "Test".
Set flow meter flag - white arrow - at indicated value on flow meter.
Turn control valve to "Hold" ; remove test hose.