Sealing flanges and flywheel/drive plate, removing and installing : Notes

WARNING: This page is about a different variant/trim than selected.

NOTE: Servicing clutch:

Refer to CLUTCH, SERVICING for 5 spd. manual transmission 02J or CLUTCH, SERVICING for 6 spd. manual transmission 02Y all wheel drive

Fig 1: Identifying Sealing Flanges And Flywheel/Drive Plate

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - 90 Nm plus 1/4 turn (90 ° )

2 - Crankshaft toothed belt sprocket

3 - 15 Nm

4 - Seal

PTFE seals:

Coil spring seals:

Differences between PTFE seals and coil spring seals. Refer to Crankshaft oil seal - belt pulley end, replacing , Fig. 10

5 - Sealing flange

6 - Cylinder block

Removing and installing crankshaft. Refer to Crankshaft, removing and installing
Disassembling and assembling piston and connecting rod. Refer to Piston and connecting rod, disassembling and assembling

7 - 60 Nm plus 1/4 turn (90 ° )

8 - Flywheel/drive plate

To remove and install flywheel counter-hold with 3067
Removing and installing drive plate. Refer to Drive plate, removing and installing

9 - Intermediate plate

Must be located on dowel sleeves, refer to Crankshaft oil seal - belt pulley end, replacing
Do not damage/bend when assembling

10 - Sealing flange with oil seal

Only replace complete
Use protective sleeve supplied when installing
Remove oil pan to remove and install
Before installing, remove oil remains from crankshaft journal with a clean cloth.

Do not add oil or grease to the oil seal sealing lip
Remove protective sleeve first after sealing flange has been slid onto crankshaft journal

PTFE seals:

Coil spring seals:

Differences between PTFE seals and coil spring seals. Refer to Crankshaft oil seal - belt pulley end, replacing , Fig. 10

Difference between PTFE and coil spring oil seals

NOTE:

The oils seals for the sealing flange are shown individually for a clearer illustration. Replace all sealing flange seals when replacing sealing flange.