Front brake caliper (Girling), servicing: Notes

NOTE:

When assembling, apply a thin coat of brake fluid to cylinders, pistons and seals.
Install all parts in repair kit.

The following list pertains to Fig 1.

Cap
Bleeder screw
- Before tightening lubricate threads lightly with brake fluid
Brake caliper
Self-locking bolt
- Always replace
- 35 N.m (26 ft lb)
- Hold guide bolts when loosening and tightening
Piston seal
- Removing, see FRONT BRAKE CALIPER PISTON (GIRLING CALIPER), REMOVING AND INSTALLING
Piston
- Removing and installing, see FRONT BRAKE CALIPER PISTON (GIRLING CALIPER), REMOVING AND INSTALLING
- Coat lightly with brake fluid before installing
Dust boot
- Do not damage when inserting piston
Brake pad carrier
- Supplied as replacement part with pre-lubricated guide bolts and protective caps
- If protective caps or guide bolts are damaged, install repair kit and lubricate guide bolts using grease pack supplied

Fig 1: Exploded View Of Front Brake Caliper (Girling)

Courtesy of VOLKSWAGEN OF AMERICA, INC.