Valve stem seals, replacing

WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen GTI, 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, and 2004 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

(with cylinder head installed)

Fig 1: Identifying Special Tools - Valve Stem Seals, Replacing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required

Spark plug removal tool 3122 B
Valve Spring Compressor 3362 and Thrust Piece 3362/1
Valve seal removal tool 3364
Pressure hose VW 653/3

Torque wrench V.A.G 1331
Torque wrench V.A.G 1332

Fig 2: Valve Stem Seal Driver 3365

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Valve stem seal driver 3365

Removing

Remove camshafts refer to Camshafts, removing and installing .
Remove valve lifters and place on contact surface when setting down. Be careful not to switch valve lifters.
Remove spark plugs using spark plug removal tool 3122 B.
Move piston for respective cylinder to "Bottom Dead Center (BDC) position".

Fig 3: Identifying Pressure Hose VW 653/3 And Thrust Piece 3362/1 In Valve Spring Compressor 3362

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install pressure hose VW 653/3 into spark plug thread.
Place thrust piece 3362/1 into valve spring compressor 3362.
Using retaining bolts bolted in tool, secure valve spring compressor 3362 to cylinder head.
Bring Valve Spring Compressor 3362 into following position to press valve springs together

Outer intake valves: Lower position

Center intake valve: Upper position

Exhaust valve: Lower position

Connect compressed air hose to a pressure of at least 6 bar and then remove valve springs.

Fig 4: Removing Valve Stem Seals Using Valve Stem Removal Tool 3364

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Remove valve stem seals using valve stem removal tool 3364.

Installing

Fig 5: Identifying Plastic Sleeve, Alve Stem Oil Seal And Valve Stem Seal Diver 3365

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Place plastic sleeve - A - on valve stem to prevent damage to new valve stem oil seals.
Oil sealing lip of valve stem oil seal - B - , insert into valve stem seal driver 3365 and carefully slide onto valve guide.

The rest of assembly is in reverse order of disassembling.