Camshafts, removing and installing: Removing
WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen GTI, 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, and 2004 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
- Remove engine cover.
- Remove upper toothed belt guard.
- Bring camshaft gear to marking for TDC cylinder 1 by turning crankshaft. Marking on camshaft gear must be flush with marking on cylinder head cover.
- Remove cylinder head cover.
- Remove toothed belt from camshaft gear, refer to Toothed belt, removing, installing and tensioning .
- Turn crankshaft back slightly.
- Remove camshaft sprocket. To loosen bolt, counterhold camshaft gear using retainer 3036.
- Remove Hall sensor housing.
- Remove washer and cover for Hall sensor.
- Clean drive chain and camshaft chain sprockets - arrows - across from both on bearing caps and mark installed position with a color marking.
NOTE:
- Do not mark chain using a center punch or similar means!
- The distance between both - arrows - or colored markings consists of 16 rollers of the drive chain.
- Secure camshaft adjuster or chain tensioner using Bracket for Chain Adjustment 3366.
NOTE:
- Hydraulic chain tensioner can be damaged if Bracket for Chain Adjustment 3366 is tightened too hard.
- First remove bearing caps 3 and 5 from intake and exhaust camshafts.
- Remove double bearing cap.
- Remove both bearing caps from chain sprocket on intake and exhaust camshafts.
- Remove securing bolts of camshaft adjuster/chain tensioner.
- Alternating in diagonal sequence, loosen bearing caps 2 and 4 of intake and exhaust camshafts and remove.
- Remove intake and exhaust camshafts with camshaft adjuster or chain tensioner and Bracket for Chain Adjustment 3366.