A - Toothed belt completely removed
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If toothed belt was only removed from camshaft gear B - Toothed belt only removed from camshaft gear
Conditions
- The pistons must not be positioned at TDC.
Work procedure
- Align marking on camshaft gear with marking on cylinder head cover.
- Place toothed belt onto crankshaft sprocket (observe direction of rotation).
- Install engine bracket on cylinder block. Torque specification 45 Nm
NOTE:
- Before installing engine bracket, insert bolts in bracket.
- Install toothed belt cover - lower part. (Insert bolts with Locking Compound D 000 600 A2.) (Part numbers are for reference only. Always check with your Parts Department for the latest part number information). Torque specification: 10 Nm
- Using a bolt, secure vibration damper/belt pulley (watch locating point).
- Turn crankshaft to set cylinder 1 at TDC.
- Position toothed belt on coolant pump, tensioning roller and camshaft gear.
- Tension toothed belt.