Part I
WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen GTI, 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, and 2004 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
1 - 25 Nm
2 - Tensioning device for ribbed belt
- To release tension on ribbed belt, pivot using open-end wrench, refer to Ribbed belt, removing and installing under Ribbed belt, removing and installing
3 - Toothed belt cover - upper part
4 - Toothed belt cover - center part
5 - 27 Nm
6 - Idler roller
7 - Tensioning roller
- Toothed belt, removing, installing and tensioning, refer to Toothed belt, removing, installing and tensioning
8 - Toothed belt
- Mark direction of rotation before removing
- Check for wear
- Do not kink
- Removing and installing, tensioning, refer to Toothed belt, removing, installing and tensioning
9 - Coolant pump
- Check for ease of movement
- If damaged or leaking replace completely
- Removing and installing, refer to Coolant pump, removing and installing
10 - O-ring
- Replace
11 - 15 Nm
12 - Tensioning device for toothed belt
- Toothed belt, removing, installing and tensioning, refer to Toothed belt, removing, installing and tensioning
13 - Crankshaft toothed belt gear
14 - 15 Nm
15 - 20 Nm
16 - 90 Nm plus an additional 1 / 4 turn (90 ° )
- Replace
- Use counter-holder 3415 to loosen and tighten
- Threads and shoulder must be free of oil and grease
17 - Toothed belt cover - lower part
18 - 10 Nm
- Insert using locking fluid D 000 600 A2
19 - Pulley
- For power steering pump
20 - 25 Nm
21 - Ribbed belt
- Mark direction of rotation before removing
- Check for wear
- Do not kink
- Removing and installing, refer to Ribbed belt, removing and installing
22 - 25 Nm
23 - Belt pulley/vibration damper
- Only possible to install in one position - Bores are offset
- Note position when installing toothed belt, refer to Toothed belt, removing, installing and tensioning