Crankshaft, assembly overview: Notes
WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen GTI, 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, and 2004 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.
1 - Oil pump with chain sprocket
- With pressure relief valve 12 bar
- Before installing, check to be sure both alignment sleeves are present (for centering oil pump/cylinder block)
- Removing and installing, refer to Lubrication system components
2 - 15 Nm
3 - Chain sprocket
- For oil pump drive
- Check for wear
4 - Bearing shells 1, 2, 3, 4 and 5
- For bearing cap without oil groove
- For cylinder block with oil groove
- Do not interchange used bearings (mark)
- Vehicles from approx. 05/00: Classification for replacement part ordering Cylinder block crankshaft bearing shells identification under Crankshaft, assembly overview
5 - 65 Nm plus an additional 90 ° ( 1 / 4 turn)
- Replace
- Fully threaded
- When measuring crankshaft radial play, fasten to 65 Nm
6 - Bearing cap
- Bearing cap 1: Belt pulley side
- Retaining tabs of bearing shells and cylinder block/bearing caps must lie above one another
7 - Bearing shell 3
- Do not interchange used bearings (mark)
8 - Sensor wheel
- Replace
- For Engine Speed (RPM) Sensor G28
- Only possible to install in one position - Bores are offset
9 - 10 Nm plus an additional 1 / 4 turn (90 ° )
- Replace
10 - Thrust washer
- For bearing 3
- Observe locating point
11 - Crankshaft
- Axial play new: 0.07 to 0.23 mm, wear limit: 0.30 mm
- Check radial clearance with Plastigage 0.01 to 0.04 mm, wear limit: 0.15 mm
- Do not turn crankshaft when measuring radial play
- Crankshaft dimensions refer to Crankshaft dimensions