Additional information and assembly work on vehicles with air conditioning

WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen GTI, 2005 Volkswagen Jetta, 2005 Volkswagen GTI, 2004 Volkswagen Jetta, and 2004 Volkswagen GTI. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: The air conditioning refrigerant circuit must not be opened.

NOTE:

The refrigerant circuit must only be opened in workshops with trained personnel and the necessary range of tools and workshop equipment.
To prevent damage to condenser and also to the refrigerant lines/hoses, ensure that the lines and hoses are not stretched, kinked or bent.

To facilitate removal and installation of engine without having to open refrigerant circuit:

Remove retaining clamp(s) from refrigerant lines.
Remove ribbed belt, refer to Ribbed belt, removing and installing under Ribbed belt, removing and installing .
Remove air conditioner compressor, refer to A/C COMPRESSOR AND BRACKET .

Fig 1: Identifying Air Conditioning Compressor Secured To Towing Eye

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Secure A/C compressor to tow hook so that the refrigerant lines/hoses are not under tension.

NOTE:

Shield bumper from damage using adhesive tape.