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Exhaust Gas Recirculation (EGR) system, servicing (engine code AHU): Notes

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 1999 Volkswagen Jetta, 1998 Volkswagen Jetta, 1997 Volkswagen Passat, 1997 Volkswagen Jetta, and 1996 Volkswagen Passat. However, it is still accessible from the selected car via links, so may be relevant.

The following list pertains to Fig 1 .

  1. EGR valve 
  2. Intake manifold 
  3. 25 Nm (18 ft lb) 
  4. Connecting pipe 
    NOTE: When installing, tighten all bolts finger tight (parts free to move slightly) then tighten free of stress.
  5. Gasket 
    • Always replace
  6. EGR cooler 
  7. 10 Nm (7 ft lb) 
  8. To heater core 
  9. From cylinder head 
  10. Exhaust manifold 
  11. To overflow reservoir 
  12. Flange gasket 
    • Always replace
  13. From charge air cooler 
Fig 1: Identifying Exhaust Gas Recirculation (EGR) System Components (Engine Code AHU)
G03364954