Section III
WARNING: This page is about a different car, the 1999 Volkswagen Jetta, 1998 Volkswagen Jetta, 1997 Volkswagen Jetta, 1996 Volkswagen Passat, and 1996 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.
See SECTION III
The following list pertains to Fig 1.
- Cylinder block
- Removing and installing sealing flange and flywheel/drive plate, see FLYWHEEL AND DRIVE PLATE SEALING FLANGE, REMOVING AND INSTALLING
- Removing and installing crankshaft, see CRANKSHAFT, REMOVING AND INSTALLING
- Disassembling and assembling pistons and connecting rods, see PISTONS AND CONNECTING RODS, DISASSEMBLING AND ASSEMBLING
- O-ring
- Replace if damaged
- 20 Nm (15 ft lb) + 1/4 -turn (90°)
- Always replace
- Vacuum pump
- Yoke clamp
- 20 Nm (15 ft lb)
- Flange connection
- For crankcase breather
- Gasket
- Always replace
- Banjo bolt
- 25 Nm (18 ft lb)
- To turbocharger
- Sealing ring
- Always replace
- 25 Nm (18 ft lb)
- Oil filter bracket
- Oil cooler
- Coat contact area to flange, outside seal, with AMV 188 100 02
- Check for adequate clearance to adjacent components
- See CAUTION!, ENGINE, DISASSEMBLING AND ASSEMBLING
- Oil filter
- Use strap wrench to loosen
- Tighten by hand
- Note instructions on filter when installing
- 10 Nm (7 ft lb)
- Engine speed (RPM) sensor
- 30 Nm (22 ft lb)
- Bracket
- For ribbed belt without tensioner
- Hammer-head bolt
- Tensioning element
- Sealing ring
- Replace if damaged
- Bracket
- For ribbed belt with tensioner
- Tensioning lever
- Engine coolant pump
- Disassembling and assembling, see ENGINE COOLANT PUMP, DISASSEMBLING AND ASSEMBLING
- Oil pan
- Clean sealing surface before installing
- 20 Nm (15 ft lb)
- Remove and install both rear bolts on transmission end using 3185 swivel wrench
- Bracket
- For power steering pump
- Oil pan gasket
- Always replace
- Engine code AAZ with baffle plate: replace if seal is damaged
- Before installing gasket, coat oil pan flange/cylinder block flange with "D2"
- Woodruff key
- Check for tight fit