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Home >> Volkswagen >> 1997 >> Cabrio Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 15 (1.9L TDI Engine Mechanical - AAZ, 1Z, AHU (A3 Platform)) >> Engine - Crankshaft, Cylinder Block >> Engine, disassembling and assembling >> Section II

Section II

WARNING: This page is about a different car, the 1999 Volkswagen Jetta, 1998 Volkswagen Jetta, 1997 Volkswagen Jetta, 1996 Volkswagen Passat, and 1996 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

See SECTION II 



The following list pertains to items in Fig 1.

  1. Trim cover 
    • TDI only
  2. Cylinder head cover 
  3. Cap 
    • Replace seal if damaged
  4. Upper sealing washer 
  5. Cup washer 
  6. 10 Nm (7 ft lb) 
  7. Cap 
  8. To intake air duct 
  9. Retaining clip 
  10. Positive Crankcase Ventilation (PCV) valve 
    • For crankcase ventilation
  11. Gasket 
    • Replace if damaged
  12. Cylinder head cover gasket 
    • Replace if damaged
  13. Crankcase breather 
  14. Cylinder head bolt 
  15. Mounting clip 
  16. O-ring 
    • Always replace
  17. Cone seal, lower 
  18. Fuel injector lines 
    • Tighten to 25 Nm (18 ft lb)
    • Remove using 3035 injector line wrench
    • Always remove fuel line cluster as a single assembly
    • Do not bend or alter shape
  19. Cylinder head 
  20. Cylinder head gasket 
  21. 20 Nm (15 ft lb) 
  22. Lifting eye 
  23. Fig 1: Exploded View Of Cylinder Head Components
    G03364847