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Home >> Volkswagen >> 1984 >> Vanagon Base, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 6 (1.6L 4-CYL Diesel/Turbo Diesel) >> Pistons, Pins, & Rings >> Fitting Pistons

Fitting Pistons

WARNING: This page is about a different car, the 1983 Volkswagen Vanagon, 1983 Volkswagen Rabbit, 1983 Volkswagen Quantum, 1983 Volkswagen Pickup, and 1983 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Measure cylinder at 3 points: 3/8" (10 mm) from top and bottom, and at center of bore. Measure in line with and at 90° to thrust face. Cylinder wear limit is .0015" (.040 mm) out of round. If limit is exceeded, cylinders must be honed and new pistons fitted.

Fig 1: Side & Top View Of Diesel Piston
G82275
NOTE: Quantum pistons have notch in skirt for oil jet.