Rack & Tie Rods

Center rack in housing so rack protrudes an equal amount from each end of housing.

Fig 1: Centering Rack in Steering Gear Housing
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
If replacing the non-adjustable left tie rod with adjustable type, adjust tie rod length "D" to 14.92" (379 mm).

Screw tie rods onto rack and adjust to specified dimensions without moving rack from center position. When adjustment is correct, secure tie rods with lock nuts and install rubber boots. See Fig 2 .

Tie Rod Specification

Application	Dimension "B"	Dimension "C"
Man. Trans	2.72" (69 mm)	2.72" (69 mm)
Auto. Trans	2.64" (67 mm)	2.72" (69 mm)

Fig 2: Installation Adjustment of Tie Rods on Rack

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Loosen pinion shaft adjusting screw lock nut, then turn adjusting bolt until it just contacts thrust washer. Tighten lock nut.

TIGHTENING SPECIFICATIONS

Application	Ft. Lbs. (mkg)
Tie Rod End to Steering Arm	22 (3.0)
Tie Rod End Lock Nut	29 (4.0)
Gear Box Rubber Mounting Bolts	22 (3.0)
Universal Joint Pinch Bolt	22 (3.0)

Fig 3: Disassembled View of Rack & Pinion Steering Gear Assembly

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.