W/Man. Trans.
- On Type 1 & 2 models, remove crankshaft pulley and metal shroud from under pulley. On Type 3 models, remove air intake duct, crankshaft pulley, generator, rear fan shroud half, fan and front fan shroud half.
- On all models remove oil pump cover and gears. Pull pump housing from crankcase using a suitable puller (VW201). Check gear backlash and endplay, see table for specifications.
- Inspect pump body mating surfaces for wear or damage. Install pump body and gasket (without sealer) in crankcase. Insert a suitable pilot in housing in place of gear.
- Rotate crankshaft 360° twice to center pump body with slot in camshaft. Remove pilot and install gears. Inspect cover and machine flat if necessary. Use new gasket (without sealer) and install cover. Tighten bolts and install remaining components as previously outlined.
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.