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Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid XSE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Exterior Panels / Trim - Service Information (2 Of 8)) >> FRONT BUMPER (except Off Road Package) >> Installation [02/2019 - 08/2020] >> Procedure

Installation [02/2019 - 08/2020]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY LH 
    1. Install the front bumper extension sub-assembly LH with the 2 nuts and 2 bolts.
      GTY886157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt A
      Bolt B
      Nut

      for Bolt A 

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

      for Bolt B 

      Torque: 9.5 N.m (97 kgf/cm, 84 in.lbf) 

      for Nut 

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

  2. INSTALL FRONT BUMPER EXTENSION SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the RH and LH sides.

  3. INSTALL FRONT BUMPER SEAL (for TMMC Made) 

    HINT: 

    When installing a new front bumper seal, heat the front bumper lower absorber using a heat light.

    Standard

    Item Temperature
    Front Bumper Lower Absorber 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the front bumper lower absorber excessively.

    1. When reusing the front bumper lower absorber:
      1. Using a heat light, heat the front bumper lower absorber surface.
      2. Remove any remaining double-sided tape from the front bumper lower absorber.
      3. Wipe off any tape adhesive residue with cleaner.
        NOTE:
        • Installing the front bumper seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
        • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
        • Also, clean a new front bumper lower absorber surface.
    2. Remove the release paper of a new front bumper seal trying not to touch the adhesional surface.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Align 2 new front bumper seals with the mark-off line and rib on the front bumper lower absorber and install it.
      GTY861218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for HV Model *B for Gasoline Model
      *a Mark-off Line *b Rib
  4. INSTALL FRONT BUMPER LOWER ABSORBER (for HV Model) 
    1. Attach the claw to install the front bumper lower absorber as shown in the illustration.
      GTY932439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the clip.
      GTY899822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT BUMPER LOWER ABSORBER (for Gasoline Model) 
    1. Attach the guide and install the front bumper lower absorber as shown in the illustration.
      GTY856947Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the 5 bolts.
      GTY899373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 ENGINE UNDER COVER 
    1. Attach the guide to install the No. 1 engine under cover.
      GTY881124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. for short front fender front splash shield:
      1. Install the 4 screws and 2 bolts.

        for Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

        GTY867382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *A for Short Front Fender Front Splash Shield - -
        Bolt Screw
    3. for Long Front Fender Front Splash Shield:
      1. Install the 2 screws and 2 bolts.

        for Bolt 

        Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  7. INSTALL FRONT BUMPER NO. 2 REINFORCEMENT (for HV Model) 
    1. Install the front bumper No. 2 reinforcement with the 4 nuts.
      GTY937273Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N.m (184 kgf/cm, 13 ft.lbf) 

  8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Install the front bumper reinforcement sub-assembly with the 6 bolts as shown in the illustration.
      GTY877191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction

      Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

    2. Attach the wire harness clamp.
      GTY882617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT BUMPER NO. 2 ENERGY ABSORBER 
    1. Attach the guide and install the front bumper No. 2 energy absorber.
      GTY890059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
  10. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Attach the clip and claw to install the front bumper side retainer LH as shown in the illustration.
      GTY923578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Install the bolt.
  11. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT: 

    Use the same procedure described for the LH side.

  12. INSTALL FRONT BUMPER ASSEMBLY 
    1. Install 2 new clips to the front fender moulding sub-assembly LH.
      NOTE:

      If the front bumper assembly has been removed, replace the clip with a new one.

      HINT: 

      Use the same procedure as for the RH and LH sides.

      GTY899617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the claw to temporarily install the front bumper assembly.
      GTY917518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    3. Connect the 2 connectors.
      GTY940632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front bumper assembly to the front bumper side retainer LH.
      1. Make sure that the front bumper assembly claw contacts the front bumper side retainer LH as shown in the illustration.
        GTY863538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Correct
        *b Incorrect
        *1 Front Fender Panel
        *2 Front Bumper Side Retainer LH
        *3 Front Bumper Assembly
      2. Attach the claw to install the front bumper assembly as shown in the illustration.
        GTY884512Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Install in this Direction

        HINT: 

        Use the same procedure as for the RH and LH sides.

      3. After installation, if there is a clearance and the front bumper assembly claw can be seen as shown in the illustration, the installation condition is incorrect. Perform the procedure from step 1 again.
        GTY916008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Correct *b Incorrect
    5. Install the 2 clips.
      GTY923833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Use the same procedure as for the RH and LH sides.

    6. Install the 6 screws.
      GTY935893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the 4 bolts.
      GTY900334Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the protective tape.
  13. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY LH 
    1. Attach the clip and claw to install the front fender moulding sub-assembly LH.
      GTY882183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction
    2. Remove the protective tape.
    3. Install the 2 clips.
      GTY870265Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Screw
      Clip
    4. Install the screw.
  14. INSTALL FRONT FENDER MOULDING SUB-ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  15. INSTALL FRONT FENDER FRONT SPLASH SHIELD LH 

    HINT: 

    Use the same procedure described for the RH side.

    1. for Short Type:

      Refer to PROCEDURE - Step 13

    2. for Long Type:

      Refer to PROCEDURE - Step 12

  16. INSTALL FRONT FENDER FRONT SPLASH SHIELD RH 

    HINT: 

    Use the same procedure described for the LH side.

  17. ADJUST FOG LIGHT ASSEMBLY (w/ Fog Light) 
    1. for LED Type:

      Refer to ADJUSTMENT [11/2018 - 12/2021]

    2. for Bulb Type:

      Refer to ADJUSTMENT [11/2018 - 12/2021]

  18. ADJUST FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 
    1. for HV Model:

      Refer to CALIBRATION [11/2018 - 10/2022]

    2. for Gasoline Model:

      Refer to CALIBRATION [11/2018 - 10/2022]

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