LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid XSE >> Repair and Diagnosis >> Body & Frame >> Door Locks >> Door Lock System - Service Information (PHEV) >> Front Door Lock >> Removal [06/2020 - 12/2021] >> Procedure

Removal [06/2020 - 12/2021]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [06/2020 - 10/2022]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to REMOVAL [06/2020 - 12/2021]

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH 

    Refer to PROCEDURE - Step 3

  4. REMOVE FRONT DOOR ASSIST GRIP COVER LH 

    Refer to PROCEDURE - Step 4

  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side) 

    Refer to PROCEDURE - Step 5

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side) 

    Refer to PROCEDURE - Step 8

  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 11

  8. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 14

  9. REMOVE FRONT DOOR REAR BELT SEAL LH 

    Refer to PROCEDURE - Step 15

  10. REMOVE FRONT DOOR FRONT BELT SEAL LH 

    Refer to PROCEDURE - Step 16

  11. REMOVE FRONT DOOR SERVICE HOLE COVER LH 

    Refer to PROCEDURE - Step 20

  12. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 22

  13. REMOVE DOOR FRAME GARNISH LH 

    Refer to PROCEDURE - Step 23

  14. REMOVE FRONT DOOR GLASS RUN LH 

    Refer to PROCEDURE - Step 24

  15. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 25

  16. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 27

  17. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH (for Driver Side) 

    Refer to PROCEDURE - Step 31

  18. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY LH (for Driver Side) 

    Refer to PROCEDURE - Step 32

  19. REMOVE FRONT DOOR LOCK OPEN ROD LH 
    1. Detach the snap as shown in the illustration.
      GTY852058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap
      Remove in this Direction (1)
      Remove in this Direction (2)
      Remove in this Direction (3)
    2. Remove the front door lock open rod LH in the direction indicated by the arrow show in the illustration.
  20. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH 
    1. Using a T30 "TORX" socket wrench, remove the 3 "TORX" screws and front door lock with motor assembly LH.
      GTY882426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE DOOR LOCK WIRING HARNESS SEAL 
    1. When reusing front door lock with motor assembly LH:
      GTY935907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the door lock wiring harness seal from the front door lock with motor assembly LH.
  22. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY LH 
    1. Using a screwdriver with its tip wrapped with protective tape, detach the claw and open the front door lock cover sub-assembly LH.
      GTY933762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
      Protective Tape
    2. Detach the claw and remove the front door lock cover sub-assembly LH.
      GTY935898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Detach the clamp and remove the front door lock remote control cable assembly as shown in the illustration.
      GTY936468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
  24. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Detach the clamp and remove the front door inside locking cable assembly as shown in the illustration.
      GTY908067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction
scientia non olet · About LEMON Manuals