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Fuel Receiver Gauge Display Malfunction [06/2020 - 10/2022]: Procedure

  1. CHECK FOR DTC (SFI SYSTEM) 
    1. Check if SFI system DTCs are output.

      Refer to DTC CHECK / CLEAR [06/2020 - 10/2022]

      Powertrain > Engine > Trouble Codes 

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    GO TO SFI SYSTEM. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [06/2020 - ] 

    Result: 

    OK 

    See step  2

  2. PERFORM ACTIVE TEST USING GTS 
    1. Using the GTS, perform the Active Test.
      GTY976831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Fuel Gauge Operation (Sender E)
      *b Fuel Gauge Operation (Empty)
      *c Fuel Gauge Operation (Warning)
      *d Fuel Gauge Operation (1/4)
      *e Fuel Gauge Operation (1/2)
      *f Fuel Gauge Operation (3/4)
      *g Fuel Gauge Operation (Full)
      *h Fuel Gauge Operation (Sender F)

      Refer to DATA LIST / ACTIVE TEST [06/2020 - 10/2022]

      Body Electrical > Combination Meter > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Fuel Gauge Operation (Sender E) Fuel receiver gauge (Sender E) ON See [Display]
      Fuel Gauge Operation (Empty) Fuel receiver gauge (Empty) ON See [Display]
      Fuel Gauge Operation (Warning) Fuel receiver gauge (Warning) ON See [Display]
      Fuel Gauge Operation (1/4) Fuel receiver gauge (1/4) ON See [Display]
      Fuel Gauge Operation (1/2) Fuel receiver gauge (1/2) ON See [Display]
      Fuel Gauge Operation (3/4) Fuel receiver gauge (3/4) ON See [Display]
      Fuel Gauge Operation (Full) Fuel receiver gauge (Full) ON See [Display]
      Fuel Gauge Operation (Sender F) Fuel receiver gauge (Sender F) ON See [Display]

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (Sender E)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (Empty)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (Warning)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (1/4)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (1/2)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (3/4)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (Full)

      Body Electrical > Combination Meter > Active Test 

      Tester Display
      Fuel Gauge Operation (Sender F)

      OK

      Fuel receiver gauge indication is normal.

      Result

      Proceed to 
      OK
      NG

    Result: 

    NG 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2020 - 10/2022] 

    Result: 

    OK 

    See step  3

  3. INSPECT FUEL SENDER GAUGE ASSEMBLY 

    Refer to INSPECTION [06/2020 - ]

    Result

    Proceed to
    OK
    NG

    Result: 

    NG 

    REPLACE FUEL SENDER GAUGE ASSEMBLY. Refer to  REMOVAL [06/2020 - 12/2021]  , or refer to  REMOVAL [12/2021 - 10/2022] 

    Result: 

    OK 

    See step  4

  4. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    GTY986884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A-1 (FV) - B-1 Always Below 1 Ω
      A-2 (FE) - B-2 Always Below 1 Ω
      A-3 (FS) - B-3 Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY. Refer to  REMOVAL [06/2020 - 12/2021]  , or refer to  REMOVAL [12/2021 - 10/2022] 

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY - COMBINATION METER ASSEMBLY) 
    1. Disconnect the N47 fuel suction with pump and gauge tube assembly connector.
    2. Disconnect the G18 combination meter assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      N47-3 (FS) - G18-31 (FR) Always Below 1 Ω
      N47-2 (FE) - G18-24 (FE&B) Always Below 1 Ω
      N47-1 (FV) - G18-14 (FV) Always Below 1 Ω
      N47-3 (FS) or G18-31 (FR) - Other terminals and body ground Always 10 kΩ or higher
      N47-2 (FE) or G18-24 (FE&B) - Other terminals and body ground Always 10 kΩ or higher
      N47-1 (FV) or G18-14 (FV) - Other terminals and body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY. Refer to  REMOVAL [06/2020 - 10/2022] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR