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Home >> Toyota >> 2025 >> RAV4 Plug-In Hybrid SE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Door / Hatch - Service Information (2 Of 2) (PHEV) >> Rear Door >> Adjustment [06/2020 - 12/2021] >> Procedure

Adjustment [06/2020 - 12/2021]: Procedure

  1. PRECAUTION 
    WARNING:

    Be sure to read Precaution thoroughly before servicing.

    Refer to PRECAUTION [06/2020 - 10/2022]

    GTY824211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [06/2020 - 10/2022]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to REMOVAL [06/2020 - 12/2021]

    WARNING:
    • Wait at least 60 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
    • If the airbag deploys for any reason, it may cause a serious accident.
    GTY581108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT REAR DOOR PANEL SUB-ASSEMBLY LH 
    1. Check that the clearance measurements of areas A to K are within the standard ranges.
      GTY942703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD CLEARANCE

      Area Measurement Area Measurement
      A
      (Reference)
      5.1 mm (0.201 in.) B
      (Reference)
      0 mm (0 in.)
      C 2.9 to 5.3 mm (0.114 to 0.209 in.) D -1.5 to 0.9 mm (-0.0591 to 0.0354 in.)
      E 2.9 to 5.3 mm (0.114 to 0.209 in.) F -1.5 to 0.9 mm (-0.0591 to 0.0354 in.)
      G 2.65 to 6.05 mm (0.104 to 0.238 in.) H 3.15 to 7.15 mm (0.124 to 0.281 in.)
      I 3.3 to 7.3 mm (0.130 to 0.287 in.) J 2.2 to 5.2 mm (0.0866 to 0.2047 in.)
      K -1.8 to 1.2 mm (-0.0709 to 0.0472 in.) - -
  4. ADJUST REAR DOOR PANEL SUB-ASSEMBLY LH 
    1. Loosen the hinge bolts on the body and adjust the door position.
      GTY913236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Tighten the hinge bolts on the body after the adjustment.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

    3. Loosen the hinge bolts on the door and adjust the door position.
      GTY942733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Tighten the hinge bolts on the door after the adjustment.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    5. Using a T40 "TORX" socket wrench, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a brass bar and a hammer.
      GTY913232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a T40 "TORX" socket wrench, tighten the striker mounting screws after the adjustment.

      Torque: 23 N*m (235 kgf*cm, 17 ft.*lbf) 

  5. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to INSTALLATION [06/2020 - 10/2022]

  6. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    Refer to WORK PROCEDURE [06/2020 - 10/2022]

    HINT: 

    When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [06/2020 - 12/2021]

  7. INSPECT SRS WARNING LIGHT 

    Refer to OPERATION CHECK [06/2020 - ]

  8. PERFORM DIAGNOSTIC SYSTEM CHECK 

    Refer to DTC CHECK / CLEAR [06/2020 - ]