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Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Testing and Diagnosis >> Hybrid Battery System (PHEV) - Diagnostic Codes (4 Of 4) & Circuit Tests >> HYBRID BATTERY SYSTEM (for PHEV Model) >> ECU Power Source Circuit [03/2023 - ] >> Procedure

ECU Power Source Circuit [03/2023 - ]: Procedure

  1. CHECK BATTERY ECU ASSEMBLY (IGCT VOLTAGE) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Connect the SST.

      HINT: 

      Refer to Instructions for Connecting SST [03/2023 - ] 

    3. Disconnect the battery ECU assembly connector.
      NOTE:

      Before disconnecting the connector, check that it is not loose or disconnected.

      GTY1144394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Turn the ignition switch to ON.
    6. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      x3-5 (IGCT) - Body ground Ignition switch ON 11 to 14 V
      x3-18 (IGC2) - Body ground Ignition switch ON 11 to 14 V
      GTY1203684Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Battery ECU Assembly)
      NOTE:
      • Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
      • If the ignition switch is turned to ON with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.
    7. Turn the ignition switch off.
    8. Disconnect the cable from the negative (-) auxiliary battery terminal.
    9. Reconnect the battery ECU assembly connector.
    10. Disconnect the SST.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  3

    Result: 

    OK 

    See step  2

  2. CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - BODY GROUND) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the battery ECU assembly connector.
      NOTE:

      Before disconnecting the connector, check that it is not loose or disconnected.

      GTY1144394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      x3-25 (GND) - Body ground Always Below 1 Ω
      x3-26 (GND1) - Body ground Always Below 1 Ω
      x3-27 (GND2) - Body ground Always Below 1 Ω
    4. Reconnect the battery ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    GO TO PROBLEM SYMPTOMS TABLE 

    Refer to PROBLEM SYMPTOMS TABLE [03/2023 - ]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  3. CHECK FUSE (IGCT SCENE NO. 3) 
    1. Remove the IGCT SCENE NO. 3 fuse from the fuse block assembly.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      IGCT SCENE NO. 3 fuse Always Below 1 Ω
    3. Install the IGCT SCENE NO. 3 fuse to the fuse block assembly.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  6

    Result: 

    OK 

    See step  4

  4. CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - FUSE BLOCK ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the IGCT SCENE NO. 3 fuse from the fuse block assembly.
    3. Connect the SST.

      HINT: 

      Refer to Instructions for Connecting SST [03/2023 - ] 

    4. Disconnect the battery ECU assembly connector.
      NOTE:

      Before disconnecting the connector, check that it is not loose or disconnected.

      GTY1144394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      x3-5 (IGCT) - 2 (IGCT SCENE NO. 3 fuse holder) Always Below 1 Ω
    6. Reconnect the battery ECU assembly connector.
    7. Disconnect the SST.
    8. Install the IGCT SCENE NO. 3 fuse to the fuse block assembly.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (FUSE BLOCK ASSEMBLY - NO. 3 RELAY BLOCK) 
    1. Remove the IGCT SCENE NO. 3 fuse from the fuse block assembly.
    2. Remove the IGCT SCENE relay from the No. 3 relay block.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 (IGCT SCENE relay holder) - 1 (IGCT SCENE NO. 3 fuse holder) Always Below 1 Ω
    4. Install the IGCT SCENE relay to the No. 3 relay block.
    5. Install the IGCT SCENE NO. 3 fuse to the fuse block assembly.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    CHECK ECU POWER SOURCE CIRCUIT (HYBRID CONTROL SYSTEM) 

    Refer to ECU Power Source Circuit [03/2023 - ]

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  6. CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - FUSE BLOCK ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Remove the IGCT SCENE NO. 3 fuse from the fuse block assembly.
    3. Connect the SST.

      HINT: 

      Refer to Instructions for Connecting SST [03/2023 - ] 

    4. Disconnect the battery ECU assembly connector.
      NOTE:

      Before disconnecting the connector, check that it is not loose or disconnected.

      GTY1144394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      x3-5 (IGCT) or 2 (IGCT SCENE NO. 3 fuse holder) - Body ground and other terminals Always Below 1 Ω
    6. Reconnect the battery ECU assembly connector.
    7. Disconnect the SST.
    8. Install the IGCT SCENE NO. 3 fuse to the fuse block assembly.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE FUSE (IGCT SCENE NO. 3) 

    Result: 

    NG 

    See step  7

  7. REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result

    Proceed to
    NEXT

    Result: 

    NEXT 

    REPLACE FUSE (IGCT SCENE NO. 3)