DTC P0ABF-28: Hybrid/EV Battery Current Sensor "A" Signal Bias Level Out of Range / Zero Adjustment Failure [12/2022 - ]: Procedure
- CHECK DTC OUTPUT (HV BATTERY, HYBRID CONTROL)
Pre-procedure1
- None
Procedure1
- Check for DTCs.
Powertrain > HV Battery > Trouble Codes
Powertrain > Hybrid Control > Trouble Codes
Result
Result Proceed to "P0ABF-28" only is output, or DTCs except the ones in the table below are also output. A DTCs of hybrid battery system in the table below are output. B DTCs of hybrid control system in the table below are output. C System Relevant DTC Hybrid battery system P060A-47 Hybrid/EV Battery Energy Control Module Monitoring Processor Watchdog / Safety MCU Failure P060B-49 Hybrid/EV Battery Energy Control Module A/D Processing Internal Electronic Failure P0606-87 Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Missing Message P062F-46 Hybrid/EV Battery Energy Control Module EEPROM Calibration / Parameter Memory Failure Hybrid control system P0A1F-94 Hybrid/EV Battery Energy Control Module Unexpected Operation Post-procedure1
- Turn the ignition switch off.
Result:
B
GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2022 - ]
Result:
C
GO TO DTC CHART (HYBRID CONTROL SYSTEM)
Refer to DIAGNOSTIC TROUBLE CODE CHART [12/2022 - ]
Result:
A
See step 2
- None
- CHECK HARNESS AND CONNECTOR (BATTERY ECU ASSEMBLY - NO. 1 TRACTION BATTERY DEVICE BOX) WARNING:
Be sure to wear insulated gloves and protective goggles.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Disconnect the battery ECU assembly connector.NOTE:
Before disconnecting the connector, check that it is not loose or disconnected.
- Disconnect the battery current sensor connector from the No. 1 traction battery device box.NOTE:
Before disconnecting the connector, check that it is not loose or disconnected.
Procedure1
- Measure the resistance according to the value(s) in the tables below.
Standard Resistance (Check for Open)
Tester Connection Condition Specified Condition R40-6 (IB1) - R47-2 (IB1) Ignition switch off Below 1 Ω R40-18 (GIB) - R47-3 (GIB) Ignition switch off Below 1 Ω R40-5 (IB0) - R47-4 (IB0) Ignition switch off Below 1 Ω R40-17 (VIB) - R47-1 (VIB) Ignition switch off Below 1 Ω Standard Resistance (Check for Short)
Tester Connection Condition Specified Condition R40-6 (IB1) or R47-2 (IB1) - Body ground and other terminals Ignition switch off 10 kΩ or higher R40-18 (GIB) or R47-3 (GIB) - Body ground and other terminals Ignition switch off 10 kΩ or higher R40-5 (IB0) or R47-4 (IB0) - Body ground and other terminals Ignition switch off 10 kΩ or higher R40-17 (VIB) or R47-1 (VIB) - Body ground and other terminals Ignition switch off 10 kΩ or higher Result
Proceed to OK NG Post-procedure1
- Reconnect the battery current sensor connector to the No. 1 traction battery device box.
- Reconnect the battery ECU assembly connector.
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 3
- Check that the service plug grip is not installed.
- CHECK NO. 1 TRACTION BATTERY DEVICE BOX (BATTERY CURRENT SENSOR (IB0)) WARNING:
Be sure to wear insulated gloves and protective goggles.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Connect the cable to the negative (-) auxiliary battery terminal.
- Turn the ignition switch to ON.
Procedure1
- Using a toyota electrical tester set to 40 V, measure the VIB voltage according to the value(s) in the table below.
Tester Connection Tester Connection R47-1 (VIB) - R47-3 (GIB) Ignition switch ON NOTE:- Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Be sure to set the toyota electrical tester to 40 V when performing this test.
*a Component with harness connected
(No. 1 Traction Battery Device Box (Battery Current Sensor)) - Using a toyota electrical tester set to 4 V, measure the IB0 voltage according to the value(s) in the table below.
Tester Connection Tester Connection R47-4 (IB0) - R47-3 (GIB) Ignition switch ON NOTE:Be sure to set the toyota electrical tester to 4 V when performing this test.
*a Component with harness connected
(No. 1 Traction Battery Device Box (Battery Current Sensor)) - Compare the measured values of the IB0 terminal voltage and VIB terminal voltage using the following formula:
IB0 voltage - 0.584 X VIB Voltage = less than 0.060 V IB0 voltage - 0.584 X VIB Voltage = -0.060 V or higher Result
Result Proceed to Within the specified range above A Other than above B Post-procedure1
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
Result:
B
REPLACE NO. 1 TRACTION BATTERY DEVICE BOX
Refer to REMOVAL [12/2022 - ]
Result:
A
See step 4
- Check that the service plug grip is not installed.
- CHECK NO. 1 TRACTION BATTERY DEVICE BOX (BATTERY CURRENT SENSOR (IB1)) WARNING:
Be sure to wear insulated gloves.
Pre-procedure1
- Check that the service plug grip is not installed.NOTE:
After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.
- Connect the cable to the negative (-) auxiliary battery terminal.
- Turn the ignition switch to ON.
Procedure1
- Using a toyota electrical tester set to 40 V, measure the VIB voltage according to the value(s) in the table below.
Tester Connection Tester Connection R47-1 (VIB) - R47-3 (GIB) Ignition switch ON NOTE:- Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Be sure to set the toyota electrical tester to 40 V when performing this test.
*a Component with harness connected
(No. 1 Traction Battery Device Box (Battery Current Sensor)) - Using a toyota electrical tester set to 4 V, measure the IB1 voltage according to the value(s) in the table below.
Tester Connection Tester Connection R47-2 (IB1) - R47-3 (GIB) Ignition switch ON NOTE:Be sure to set the toyota electrical tester to 4 V when performing this test.
*a Component with harness connected
(No. 1 Traction Battery Device Box (Battery Current Sensor)) - Compare the measured values of the IB1 terminal voltage and VIB terminal voltage using the following formula:
Condition IB1 voltage - 0.416 X VIB Voltage = less than 0.060 V IB1 voltage - 0.416 X VIB Voltage = -0.060 V or higher Result
Result Proceed to Within the specified range above. A Other than above B Post-procedure1
- Turn the ignition switch off.
- Disconnect the cable from the negative (-) auxiliary battery terminal.
Result:
B
REPLACE NO. 1 TRACTION BATTERY DEVICE BOX
Refer to REMOVAL [12/2022 - ]
Result:
A
See step 5
- Check that the service plug grip is not installed.
- REPLACE BATTERY ECU ASSEMBLY
HINT:
Refer to REMOVAL [12/2022 - ]
Result
Proceed to NEXT Result:
NEXT
See step 6
- SIMULATION TEST
Pre-procedure1
- None
Procedure1
- Clear the DTCs and freeze frame data.
Powertrain > HV Battery > Clear DTCs
Result
Proceed to NEXT Post-procedure1
- Drive the vehicle on urban roads for approximately 10 minutes.
- Turn the ignition switch off and wait for 2 minutes or more.
- Turn the ignition switch to ON and wait for 10 seconds or more.
Result:
NEXT
See step 7
- None
- CHECK DTC OUTPUT (HV BATTERY)
Pre-procedure1
- None
Procedure1
- Check for DTCs.
Powertrain > HV Battery > Trouble Codes
Result
Result Proceed to DTCs are not output. A P0ABF-28 is also output. B Post-procedure1
- Turn the ignition switch off.
- None
Result:
A
END
Result:
B
REPLACE NO. 1 TRACTION BATTERY DEVICE BOX
Refer to REMOVAL [12/2022 - ]
- None