DTC P0A81-96: Hybrid/EV Battery Cooling Fan 1 Component Internal Failure; DTC P0A81-98: Hybrid/EV Battery Cooling Fan 1 Component or System Over Temperature [12/2022 - ]: Procedure

Pre-procedure1

1. None

   Procedure1

2. Check for DTCs.

   Powertrain > HV Battery > Trouble Codes 

   Powertrain > Hybrid Control > Trouble Codes 

   Result

   Result	Proceed to
   P0A81-96 or P0A81-98 only is output, or DTCs except the ones in the table below are also output.	A
   DTCs of hybrid battery system in the table below are output.	B
   DTCs of hybrid control system in the table below are output.	C

   System	Relevant DTC
   Hybrid battery system	P060A-47	Hybrid/EV Battery Energy Control Module Monitoring Processor Watchdog / Safety MCU Failure
   	P060B-49	Hybrid/EV Battery Energy Control Module A/D Processing Internal Electronic Failure
   	P0606-87	Hybrid/EV Battery Energy Control Module Processor to Monitoring Processor Missing Message
   Hybrid control system	P0A1F-94	Hybrid/EV Battery Energy Control Module Unexpected Operation

   Post-procedure1

3. Turn the ignition switch off.

Result: 

B 

GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [12/2022 - ] 

Result: 

C 

GO TO DTC CHART (HYBRID CONTROL SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [12/2022 - ] 

Result: 

A 

See step  2

Pre-procedure1

1. Check that the service plug grip is not installed.
   NOTE:

   After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

   Procedure1

2. Check that the No. 1 HV battery intake filter, No. 1 hybrid battery intake duct and battery cooling blower assembly blower are not disconnected, damaged, or clogged with foreign matter.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	No. 1 HV Battery Intake Filter
   *2	Battery Cooling Blower Assembly
   *3	No. 1 Hybrid Battery Intake Duct

   OK

   The No. 1 HV battery intake filter, No. 1 hybrid battery intake duct and battery cooling blower assembly blower are not disconnected, damaged, or clogged with foreign matter.

   Result

   Proceed to
   OK
   NG

   Post-procedure1

3. None

Result: 

NG 

CORRECT THE PROBLEM 

Result: 

OK 

See step  3

See step  3

Result

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  4

See step  9

Result

Result: 

NG 

REPAIR OR REPLACE HARNESS OR CONNECTOR 

Result: 

OK 

See step  5

Pre-procedure1

1. Remove the battery ECU assembly.

   HINT: 

   Refer to REMOVAL [12/2022 - ]

   Procedure1

2. Measure the resistance according to the value(s) in the table below.

   Standard Resistance

   Tester Connection	Condition	Specified Condition
   R40-14 (SI0) - R40-10 (GND)	Ignition switch off	10 kΩ or higher

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Component without harness connected (Battery ECU Assembly)

   Result

   Proceed to
   OK
   NG

   Post-procedure1

3. Install the battery ECU assembly.

Result: 

NG 

REPLACE BATTERY ECU ASSEMBLY. Refer to  REMOVAL [12/2022 - ] 

Result: 

OK 

See step  6

See step  4

Result

Result: 

B 

See step  8

Result: 

A 

See step  7

See step  5

Result

Result: 

OK 

REPLACE BATTERY COOLING BLOWER ASSEMBLY. Refer to  REMOVAL [12/2022 - ] 

Result: 

NG 

REPLACE BATTERY ECU ASSEMBLY. Refer to  REMOVAL [12/2022 - ] 

See step  6

Result

Result: 

OK 

REPLACE BATTERY COOLING BLOWER ASSEMBLY. Refer to  REMOVAL [12/2022 - ] 

Result: 

NG 

REPLACE BATTERY ECU ASSEMBLY. Refer to  REMOVAL [12/2022 - ]