LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2025 >> Prius Plug-In Hybrid SE >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Exterior Panels / Trim - Service Information (1 Of 2) >> Rear Bumper >> Reassembly [12/2022 - ] >> Procedure

Reassembly [12/2022 - ]: Procedure

  1. INSTALL REAR BUMPER ARM LH (for Type A) 

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  2. INSTALL REAR BUMPER ARM RH (for Type A) 
    1. Use the same procedure as for the LH side.
  3. INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY 

    for Type A: 

    Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

    for Type B: 

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  4. INSTALL REAR BUMPER ENERGY ABSORBER (for Type A) 

    Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  5. INSTALL REAR BUMPER ARM REINFORCEMENT LH (for Type A) 

    Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

  6. INSTALL REAR BUMPER ARM REINFORCEMENT RH (for Type A) 
    1. Use the same procedure as for the LH side.
  7. INSTALL REAR BUMPER SIDE SEAL LH 
  8. INSTALL REAR BUMPER SIDE SEAL RH 
  9. INSTALL REAR BUMPER SIDE RETAINER LH 
  10. INSTALL REAR BUMPER SIDE RETAINER RH 
  11. INSTALL REAR BUMPER UPPER RETAINER LH 
    1. GTY1148181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL REAR BUMPER UPPER RETAINER RH 
    1. Use the same procedure as for the LH side.
  13. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH 
    1. GTY1150931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin - -
  14. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH 
    1. Use the same procedure as for the LH side.
  15. INSTALL SEAL TAPE 
    1. GTY1141604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area - -
      1. Clean the rear bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the rear bumper cover and 2 seal tapes.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Rear Bumper Cover 20 to 30 °C (68 to 86 °F) Seal Tape 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        2. Remove any remaining double-sided tape from the rear bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install 2 new seal tapes.

        1. Using a heat light, heat the rear bumper cover surface.

        2. Remove the release paper from the 2 seal tapes.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the 2 seal tapes as shown in the illustration.

        HINT: 

        • Apply the seal tape along the scribed line on the rear bumper cover.
        • Press the seal tape firmly to install it.
  16. INSTALL REAR BUMPER CENTER GUARD 
  17. INSTALL REAR BUMPER LOWER COVER 
  18. INSTALL REAR BUMPER COVER 
  19. INSTALL NO. 2 REAR BUMPER ENERGY ABSORBER (w/ No. 2 Rear Bumper Energy Absorber) 
    1. GTY1155871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area - -
      1. Clean the rear bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the rear bumper cover and No. 2 rear bumper energy absorber.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Rear Bumper Cover 20 to 30 °C (68 to 86 °F) No. 2 Rear Bumper Energy Absorber 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        2. Remove any remaining double-sided tape from the rear bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install new No. 2 rear bumper energy absorber.

        1. Using a heat light, heat the rear bumper cover surface.

        2. Remove the release paper from the No. 2 rear bumper energy absorber.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the No. 2 rear bumper energy absorber as shown in the illustration.

        HINT: 

        • Apply the No. 2 rear bumper energy absorber along the scribed line on the rear bumper cover.
        • Press the No. 2 rear bumper energy absorber firmly to install it.
    2. GTY1146972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the 3 clips.
  20. INSTALL REAR BUMPER CORNER EXTENSION LH 
  21. INSTALL REAR BUMPER CORNER EXTENSION RH 
  22. INSTALL REAR BUMPER PAD 
    1. GTY1139236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Scribed Line - -
      Cleaning Area - -
      1. Clean the rear bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the rear bumper cover and 2 rear bumper pads.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Rear Bumper Cover 20 to 30 °C (68 to 86 °F) Rear Bumper Pad 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        2. Remove any remaining double-sided tape from the rear bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install 2 new rear bumper pads.

        1. Using a heat light, heat the rear bumper cover surface.

        2. Remove the release paper from the 2 rear bumper pads.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the 2 rear bumper pads as shown in the illustration.

        HINT: 

        • Apply the rear bumper pad along the scribed line on the rear bumper cover.
        • Press the rear bumper pad firmly to install it.
  23. INSTALL REAR ULTRASONIC SENSOR CLIP 
    1. w/o Side Marker Light:
      GTY1144343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area Primer
      1. Clean the rear bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the rear bumper cover and 2 rear ultrasonic sensor clips.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Rear Bumper Cover 20 to 30 °C (68 to 86 °F) Rear Ultrasonic Sensor Clip 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        2. Remove any remaining double-sided tape from the rear bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Apply primer to the installation area of the 2 rear ultrasonic sensor clips on the front bumper cover.

        1. Using a brush or felt, apply primer or equivalent to the installation area of the 2 rear ultrasonic sensor clips.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Do not apply primer to the painted side.
        • Do not touch the front bumper cover until the primer has dried.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

        3. Confirm that the primer has completely dried by touching the front bumper cover. Then remove the tape.

    2. GTY1145510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Scribed Line - -
      1. Install 2 new rear ultrasonic sensor clips.

        1. Using a heat light, heat the front bumper cover surface.

        2. Remove the release paper from the 2 rear ultrasonic sensor clips.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the 2 rear ultrasonic sensor clips as shown in the illustration.

        HINT: 

        • Apply each rear ultrasonic sensor clip along the scribed line on the front bumper cover.
        • Press the rear ultrasonic sensor clip firmly to install it.
    3. w/ Side Marker Light:
      GTY1150934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area Primer
      1. Clean the rear bumper cover surface.

        1. Using a heat light, heat the double-sided tape remaining on the rear bumper cover and 4 rear ultrasonic sensor clips.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Rear Bumper Cover 20 to 30 °C (68 to 86 °F) Rear Ultrasonic Sensor Clip 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the rear bumper cover excessively.

        2. Remove any remaining double-sided tape from the rear bumper cover.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Apply primer to the installation area of the 4 rear ultrasonic sensor clips on the front bumper cover.

        1. Using a brush or felt, apply primer or equivalent to the installation area of the 4 rear ultrasonic sensor clips.

        NOTE:
        • Replace the brush or felt if it is dirty or has become hardened.
        • Do not apply primer to the painted side.
        • Do not touch the front bumper cover until the primer has dried.

        2. Let the primer dry sufficiently.

        NOTE:

        Do not touch applied surfaces until the primer is dry.

        Recommended drying time

        10 minutes or more (at 23°C (73°F))

        3. Confirm that the primer has completely dried by touching the front bumper cover. Then remove the tape.

    4. GTY1150716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Scribed Line - -
      1. Install 4 new rear ultrasonic sensor clips.

        1. Using a heat light, heat the front bumper cover surface.

        2. Remove the release paper from the 4 rear ultrasonic sensor clips.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the 4 rear ultrasonic sensor clips as shown in the illustration.

        HINT: 

        • Apply each rear ultrasonic sensor clip along the scribed line on the front bumper cover.
        • Press the rear ultrasonic sensor clip firmly to install it.
  24. INSTALL NO. 3 LUGGAGE ROOM WIRE 
  25. INSTALL REAR SIDE MARKER LIGHT ASSEMBLY LH (w/ Side Marker Light) 
    Refer to PROCEDURE - Step 2
  26. INSTALL REAR SIDE MARKER LIGHT ASSEMBLY RH (w/ Side Marker Light) 
    1. Use the same procedure as for the LH side.
  27. INSTALL BACK-UP LIGHT ASSEMBLY LH 
  28. INSTALL BACK-UP LIGHT ASSEMBLY RH 
  29. INSTALL LICENSE PLATE LIGHT SUB-ASSEMBLY 
  30. INSTALL REAR SIDE ULTRASONIC SENSOR RETAINER (w/ Advanced Park) 
    Refer to PROCEDURE - Step 2
  31. INSTALL REAR CORNER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 3
  32. INSTALL REAR CENTER ULTRASONIC SENSOR RETAINER (w/ Parking Support Brake System) 
    Refer to PROCEDURE - Step 4
  33. INSTALL REAR SIDE ULTRASONIC SENSOR (w/ Advanced Park) 
  34. INSTALL REAR CORNER ULTRASONIC SENSOR (w/ Parking Support Brake System) 
  35. INSTALL REAR CENTER ULTRASONIC SENSOR (w/ Parking Support Brake System)