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Reassembly [12/2022 - ]: Procedure

  1. INSTALL EXTENSION WIRE ASSEMBLY 
  2. INSTALL NO. 3 RADIATOR GRILLE SEAL 
    1. GTY1152816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area - -
      1. Clean the radiator shutter assembly surface.

        1. Using a heat light, heat the double-sided tape remaining on the radiator shutter assembly and No. 3 radiator grille seal.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Radiator Shutter Assembly 20 to 30 °C (68 to 86 °F) No. 3 Radiator Grille Seal 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the radiator shutter assembly excessively.

        2. Remove any remaining double-sided tape from the radiator shutter assembly.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install a new No. 3 radiator grille seal.

        1. Using a heat light, heat the radiator shutter assembly surface.

        2. Remove the release paper from the No. 3 radiator grille seal.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the No. 3 radiator grille seal as shown in the illustration.

        HINT: 

        • Apply the No. 3 radiator grille seal along the scribed line on the radiator shutter assembly.
        • Press the No. 3 radiator grille seal firmly to install it.
  3. INSTALL NO. 2 RADIATOR GRILLE SEAL 
    1. GTY1153128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area - -
      1. Clean the radiator shutter assembly surface.

        1. Using a heat light, heat the double-sided tape remaining on the radiator shutter assembly and No. 2 radiator grille seal.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Radiator Shutter Assembly 20 to 30 °C (68 to 86 °F) No. 2 Radiator Grille Seal 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the radiator shutter assembly excessively.

        2. Remove any remaining double-sided tape from the radiator shutter assembly.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install a new No. 2 radiator grille seal.

        1. Using a heat light, heat the radiator shutter assembly surface.

        2. Remove the release paper from the No. 2 radiator grille seal.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the No. 2 radiator grille seal as shown in the illustration.

        HINT: 

        • Apply the No. 2 radiator grille seal along the scribed line on the radiator shutter assembly.
        • Press the No. 2 radiator grille seal firmly to install it.
  4. INSTALL NO. 1 RADIATOR GRILLE SEAL 
    1. GTY1158025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Cleaning Area - -
      1. Clean the radiator shutter assembly surface.

        1. Using a heat light, heat the double-sided tape remaining on the radiator shutter assembly and No. 1 radiator grille seal.

        HEATING TEMPERATURE

        Area Temperature Area Temperature
        Radiator Shutter Assembly 20 to 30 °C (68 to 86 °F) No. 1 Radiator Grille Seal 20 to 30 °C (68 to 86 °F)
        WARNING:
        • Do not touch the heat light and heated parts, touching the heat light may result in burns.
        • Touching heated parts for a long time may result in burns.
        GTY583249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Heated Part
        *b Heat Light
        NOTE:

        Do not heat the radiator shutter assembly excessively.

        2. Remove any remaining double-sided tape from the radiator shutter assembly.

        3. Wipe off any tape adhesive residue with cleaner.

      2. Install a new No. 1 radiator grille seal.

        1. Using a heat light, heat the radiator shutter assembly surface.

        2. Remove the release paper from the No. 1 radiator grille seal.

        HINT: 

        After removing the release paper, keep the exposed adhesive free from foreign matter.

        3. Install the No. 1 radiator grille seal as shown in the illustration.

        HINT: 

        • Apply the No. 1 radiator grille seal along the scribed line on the radiator shutter assembly.
        • Press the No. 1 radiator grille seal firmly to install it.
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