Reassembly [12/2022 - ]: Procedure

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Cleaning Area

   Heating Area

   Standard Measurement

   Area	Measurement	Area	Measurement
   a	2.0 mm (0.079 in.)	b	2.0 mm (0.079 in.)

   1. Clean the vehicle body surface.

      1. Using a heat light, heat the vehicle body surface.

      HEATING TEMPERATURE
      
      

      Area	Temperature	Area	Temperature
      Vehicle Body	20 to 30 °C (68 to 86 °F)	-	-

      WARNING:

      • Do not touch the heat light and heated parts, touching the heat light may result in burns.
      • Touching heated parts for a long time may result in burns.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      *a	Heated Part
      *b	Heat Light

      NOTE:

      Do not heat the vehicle body excessively.

      2. Wipe off any tape adhesive residue with cleaner.

   2. Using a heat light, heat the rear door panel.
   3. Install a new rear door rear protector assembly.

      1. Using a heat light, heat the front fender panel surface.

      2. Remove the release paper from the rear door rear protector assembly.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door rear protector assembly as shown in the illustration.

      HINT: 

      Press the rear door rear protector assembly firmly to install it.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Rear Door Silencer Pad	-	-
   	Cleaning Area		Rear Door Silencer Pad Installation Area

   1. Clean the rear door panel surface.

      1. Remove any remaining butyl tape from the rear door panel.

      2. Wipe off any tape adhesive residue with cleaner.

   2. Install the 2 rear door silencer pads

      1. Remove the release paper from 2 new rear door silencer pads.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

      2. Install the 2 rear door silencer pads as shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Double-sided Tape	-	-
   	Cleaning Area	-	-

   1. Clean the surface of the rear door panel sub-assembly.

      1. Remove any remaining double-sided tape from the rear door panel sub-assembly.

      NOTE:

      • Installing the rear door weatherstrip with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

      2. Wipe off any adhesive residue with cleaner.

   2. Install a new rear door weatherstrip.

      1. Peel off the release paper from a new rear door weatherstrip.

      2. Engage the 25 clips.

      NOTE:

      • After removing the release paper, do not touch the surface of the tape with your fingers or cotton work gloves.
      • The application strength of the rear door weatherstrip will weaken if reapplied. If reapplication is necessary, be sure to replace it with a new one.

      HINT: 

      • Apply pressure so that it does not lift up from the front door panel sub-assembly.
      • Pushing force: 50 N (5.1 kgf) for 3 seconds
   3. Engage the 2 clips to install a new rear door weatherstrip.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	When reusing the bolt	-	-
   *1	Bolt (A)	*2	Bolt (B)
   	Cleaning Area		Adhesive

   1. Clean the bolt holes in the vehicle body.
   2. When reusing the bolt:

      1. Clean the threads of the bolt.

      2. Apply adhesive to the threads of the bolt.

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

   3. Install the rear door check assembly with the 3 bolts.

      Bolt (A) 

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Bolt (B) 

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Marking (Yellow)

   *2

   Marking (Blue)

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   MP grease

   -

   -

   1. Apply MP grease to the sliding parts of the rear door window regulator assembly.
   2. Install the rear door window regulator assembly with the 6 nuts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

   3. Connect the connector.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the rear power window regulator switch assembly.
   2. Connect the cable to the negative (-) auxiliary battery terminal and turn the ignition switch to ON.
   3. Move the rear door window regulator assembly so that the door glass bolt holes can be seen and turn the ignition switch off.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Install in this Direction

   -

   -

   1. Disconnect the cable from the negative (-) auxiliary battery terminal.
   2. Disconnect the rear power window regulator switch assembly.
   3. Insert the rear door glass sub-assembly into the rear door panel as shown in the illustration.
      NOTE:

      Do not damage the rear door glass sub-assembly.

   4. Install the rear door glass sub-assembly with the 2 bolts.

      Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Lift up the rear door weatherstrip as shown in the illustration.
   2. Install the rear door window division bar sub-assembly with the screw and 2 bolts.

      Bolt 

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Screw 

      Torque: 3.1 N*m (32 kgf*cm, 27 in.*lbf) 

   3. Install the rear door weatherstrip to the original position.

Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Reference Point

   -

   -

   1. Apply new butyl tape to the rear door panel.
   2. Pass the lock/unlock knob rear door inside locking cable, open lever rear door lock remote control cable and No. 2 rear door lock remote control cable assembly through a new rear door service hole cover.
   3. Attach the rear door service hole cover according to the reference points on the rear door panel.
      NOTE:

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

for M20A-FXS:

Refer to PROCEDURE - Step 5

for 2ZR-FXE:

Refer to PROCEDURE - Step 4

HINT: 

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

Refer to AUTOMATIC LEARNING CHART [12/2022 - 03/2023] , or refer to AUTOMATIC LEARNING CHART [03/2023 - ]

Refer to REGISTRATION [12/2022 - ]

Refer to OPERATION CHECK [12/2022 - ]