Reassembly [02/2024 - ]: Procedure

NOTE: When installing parts with double-sided tape, heat the portion with adhesive and the application surface of the parts and with a heat light.

Standard Value

WARNING:

• Do not touch the heat light and heated parts.
• Touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Heated Part
*b	Heat Light

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Use the same procedure described for the LH side.

1. Fig 1: Front Bumper Arm Sub-Assembly LH Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Attach the guide and install the front bumper arm sub-assembly LH with the 4 bolts in the order shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Use the same procedure described for the LH side.

1. Fig 2: Front Bumper Reinforcement Sub-Assembly Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Attach the guide and install the front bumper reinforcement sub-assembly with the 8 bolts in the order shown in the illustration.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the No. 3 nose piece to an air riveter and insert the mandrel section of a new 6.4 mm rivet into the nose piece.
   2. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the front bumper mounting bracket with the 3 rivets.

      HINT: 

      Pull the trigger again to cut off the rivet if it is not cut off.

2. Use the same procedure for the other side.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Attach the guide and temporarily install the front bumper No. 2 retainer bracket.
   2. Install the No. 3 nose piece to an air riveter and insert the mandrel section of a new 6.4 mm rivet into the nose piece.
   3. Press the rivets perpendicularly to the installation holes. Using the air riveter, install the 3 rivets.

      HINT: 

      Pull the trigger again to cut off the rivet if it is not cut off.

1. Use the same procedure described for the front bumper No. 2 retainer bracket.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Mark-off Line

   -

   -

   1. Clean the surface of the front bumper extension sub-assembly LH.

      1. Using a heat light, heat the front bumper extension sub-assembly LH surface.

      2. Remove any remaining double-sided tape from the front bumper extension sub-assembly LH.

      3. Wipe off any tape adhesive residue with cleaner.

      NOTE:

      • Installing the No. 1 moulding tape with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
      • Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
      • Clean the surface even when using a new part.
   2. Using a heat light, heat the front bumper extension sub-assembly LH and a new No. 1 moulding tape.
   3. Align the No. 1 moulding tape with the mark-off line on the front bumper extension sub-assembly LH and install it as shown in the illustration.

      HINT: 

      Apply pressure so that it does not lift up from the front bumper extension sub-assembly LH.

2. Use the same procedure for the other side.

1. Use the same procedure described for the front center ultrasonic sensor retainer.

See step  1