Caution / Notice / Hint

HINT: 

• Use the same procedure for the LH side and RH side.
• The procedure below is for the LH side.

COMPONENTS (REASSEMBLY) 

Fig 1: Front Door Reassembly Components (1 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Procedure		Part Name Code
1	PRECAUTION	-	See step  1	-	-
2	NO. 1 BLACK OUT TAPE LH	75922M	-	-	-
3	SCREW GROMMET	-	-	-	-
4	FRONT DOOR DUST PROOF SEAL	67837B	-	-	-
5	HOLE PLUG	-	-	-	-
6	FRONT DOOR PANEL CUSHION	67001A	-	-	-

N.m (kgf/cm, ft.lbf): Specified torque

•

Non-reusable part

Fig 2: Front Door Reassembly Components With Torque Specifications (2 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
7	FRONT DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH	75074	-	-	-
8	FRONT DOOR WINDOW FRAME MOULDING LH (CENTER PILLAR SIDE)	75756D	See step  8	-	-
9	FRONT DOOR BELT MOULDING LH	75712B	-	-	-
10	FRONT DOOR FRONT LOWER FRAME UPPER COVER LH	67496C	See step  10	-	-
11	FRONT DOOR WEATHERSTRIP LH	67862	See step  11	-	-
12	FRONT DOOR CHECK ASSEMBLY LH	68620	See step  12	-	-

*1	HOLE PLUG	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	*	Precoated part

Fig 3: Front Door Reassembly Components With Torque Specifications (3 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
13	FRONT DOOR LOCK OPEN ROD LH	69312	-	-	-
14	FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH	69202A	See step  14	-	-
15	FRONT DOOR REAR OUTSIDE HANDLE PAD	69242E	-	-	-
16	FRONT DOOR FRONT OUTSIDE HANDLE PAD	69241H	-	-	-
17	DOOR LOCK WIRING HARNESS SEAL	69318C	See step  17	-	-
18	FRONT DOOR LOCK WITH MOTOR ASSEMBLY LH	69040A	See step  18	-	-
19	FRONT DOOR LOCK CYLINDER ASSEMBLY	-	See step  19	-	-
20	FRONT DOOR OUTSIDE HANDLE COVER	69217D	See step  20	-	-
21	HOLE PLUG	-	-	-	-
22	FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH	69220	-	-	-

*A	for Driver Side	*B	for Front Passenger Side
	N.m (kgf/cm, ft.lbf): Specified torque	•	Non-reusable part
	MP Grease	-	-

Fig 4: Front Door Reassembly Components With Torque Specifications (4 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
23	FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH	67404F	-	-	-
24	FRONT DOOR GLASS RUN LH	68151E	-	-	-
25	DOOR FRAME GARNISH LH	67664C	-	-	-
26	FRONT DOOR WINDOW REGULATOR WITH MOTOR ASSEMBLY	-	See step  26	-	-
27	FRONT DOOR GLASS SUB-ASSEMBLY LH	68102	See step  27	-	-
28	HOLE PLUG	-	-	-	-

N.m (kgf/cm, ft.lbf): Specified torque

MP Grease

Fig 5: Front Door Reassembly Components With Torque Specifications (5 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Callout - Procedure		Part Name Code
29	SIDE AIRBAG PRESSURE SENSOR LH	8983AA	See step  29	-	-
30	FRONT DOOR SERVICE HOLE COVER LH	67832	See step  30	-	-
31	OUTER REAR VIEW MIRROR ASSEMBLY LH	87940	See step  31	-	-
32	HOLE PLUG	-	-	-	-
33	OUTER MIRROR INSTALL HOLE COVER LH	87964	-	-	-
34	OUTER MIRROR CONTROL ECU ASSEMBLY LH	89430A	-	-	-
35	FRONT NO. 1 SPEAKER ASSEMBLY	86160	See step  35	-	-
36	FRONT DOOR REAR OUTSIDE SEAL LH	67852D	-	-	-
37	FRONT DOOR PANEL PROTECTOR LH	67856D	-	-	-
38	FRONT DOOR INNER GLASS WEATHERSTRIP LH	68172A	-	-	-
39	FRONT DOOR LOWER FRAME BRACKET GARNISH LH	67492A	-	-	-

*A	w/ Outer Mirror control ECU	-	-
	N.m (kgf/cm, ft.lbf): Specified torque	-	-

Fig 6: Front Door Reassembly Components (6 Of 6)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Procedure		Part Name Code
40	WIRING HARNESS CONNECTOR	-	-	-	-
41	FRONT DOOR WIRE LH	82152A	-	-	-
42	FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH	69206B	-	-	-
43	COURTESY LIGHT ASSEMBLY	81230	-	-	-
44	POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT UPPER ARMREST BASE PANEL LH	-	-	-	-
45	POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT UPPER ARMREST BASE PANEL RH	-	-	-	-
46	FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH	67602	-	-	-
47	FRONT DOOR ARMREST COVER SUB-ASSEMBLY LH	74038	-	-	-
48	FRONT DOOR UPPER TRIM COVER LH	67782	-	-	-
49	CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
50	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-	See step  50
51	CHECK OUTER REAR VIEW MIRROR OPERATION	-	-	-	See step  51
52	PERFORM CALIBRATION	-	-	-	See step  52
53	INITIALIZE POWER WINDOW CONTROL SYSTEM	-	-	-	See step  53
54	INSPECT POWER WINDOW OPERATION	-	-	-	See step  54
55	INSPECT POWER DOOR LOCK OPERATION	-	-	-	See step  55
56	INSPECT SRS WARNING LIGHT	-	-	-	See step  56