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Installation [02/2024 - ]: Procedure

  1. INSTALL FRONT ENGINE MOUNTING INSULATOR RH 

    Refer to PROCEDURE - Step 1

  2. INSTALL FRONT ENGINE MOUNTING INSULATOR LH 

    Refer to PROCEDURE - Step 2

  3. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH 

    Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  4. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH 

    Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  5. INSTALL ENGINE WIRE 
    1. GTY1221739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt A 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      Bolt B 

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

  6. INSTALL ENGINE HANGER 
    See step  40
  7. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY 
    NOTE:
    • Do not apply or add any oil or grease to the belt tensioner to prevent abnormal noises from the belt tensioner pulley, belt squealing, etc.
    • Do not allow oil or grease to adhere to the moving parts of the belt tensioner, as this may cause malfunctions.
    GTY743260Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

  8. INSTALL COMPRESSOR WITH MOTOR ASSEMBLY 
    Refer to PROCEDURE - Step 2
  9. INSTALL FUEL PUMP PROTECTOR 

    Refer to PROCEDURE - Step 9

  10. INSTALL FUEL HOSE PROTECTOR 

    Refer to PROCEDURE - Step 11

  11. INSTALL PCV PRESSURE SENSOR CHAMBER 
    Refer to PROCEDURE - Step 12
  12. INSTALL VACUUM SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 1

  13. REMOVE ENGINE STAND 
  14. INSTALL ENGINE ASSEMBLY 
    1. GTY1223698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Slowly lower the engine into the engine compartment.
      2. Install the front engine mounting insulator LH and front engine mounting insulator RH with the 4 bolts.

        Torque: 140 N.m (1428 kgf/cm, 103 ft.lbf) 

  15. INSTALL VENTILATION HOSE 
  16. INSTALL NO. 2 VENTILATION HOSE 
  17. REMOVE ENGINE HANGER 
  18. INSTALL HOSE VACUUM HEAT INSULATOR 

    Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

  19. INSTALL MOTOR CABLE 
  20. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE 
    See step  2
  21. INSTALL FLYWHEEL SUB-ASSEMBLY 
    See step  3
  22. INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY WITH TRANSFER ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  23. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY1225515Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the fuel tube sub-assembly.

        Refer to PRECAUTION [02/2024 - ]

      2. Install the EFI fuel pipe clamp (fuel tube sub-assembly side) to the fuel tube connector.
  24. CONNECT SUCTION HOSE 
    Refer to PROCEDURE - Step 4
  25. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    Refer to PROCEDURE - Step 5
  26. INSTALL WATER PUMP AND CRANKSHAFT PULLEY V BELT 
    Refer to INSTALLATION [02/2024 - ]
  27. CONNECT HEATER RETURN HOSE CONNECTOR 
    1. GTY1224934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction Push retainer in arrow direction
  28. CONNECT WATER HOSE SUB-ASSEMBLY B 
    1. GTY1224810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Install in this Direction Push retainer in arrow direction
  29. CONNECT FUEL VAPOR FEED HOSE ASSEMBLY 
  30. INSTALL UPPER ARM BUSH INSULATOR 

    Torque: 26 N.m (265 kgf/cm, 19 ft.lbf) 

  31. INSTALL INVERTER COOLING PIPE ASSEMBLY 

    Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

  32. INSTALL TURBOCHARGER SUB-ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  33. CONNECT ENGINE WIRE 
    1. GTY1225303Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for LH Side - -

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

    2. GTY1223700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for RH Side - -
      *a Bolt *b Nut

      for bolt 

      Torque: 19 N.m (194 kgf/cm, 14 ft.lbf) 

      for nut 

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

  34. INSTALL AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17

  35. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 18

  36. INSTALL AIR CLEANER CAP WITH NO. 1 AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 19

  37. INSTALL FRONT CROSS MEMBER 

    Torque: 88 N.m (897 kgf/cm, 65 ft.lbf) 

  38. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  39. INSTALL HOOD SUB-ASSEMBLY 
    WARNING:

    Be sure to perform this procedure with several people as the hood sub-assembly is very heavy.
    1. GTY1224881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 13 N.m (133 kgf/cm, 10 ft.lbf) 

  40. ADJUST HOOD SUB-ASSEMBLY 

    Refer to ADJUSTMENT [02/2024 - ]

  41. INSTALL RADIATOR ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  42. INSTALL FRONT FENDER APRON TRIM PACKING D 
  43. INSTALL FRONT FENDER APRON TRIM PACKING C 
  44. INSTALL FRONT FENDER APRON TRIM PACKING B 
  45. INSTALL FRONT FENDER APRON TRIM PACKING A 
  46. INSTALL FRONT WHEEL 

    Refer to INSTALLATION [02/2024 - ]

  47. INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY 

    Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  48. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY 

    Torque: 29 N.m (296 kgf/cm, 21 ft.lbf) 

  49. INSTALL FRONT BUMPER GUARD BASE COVER 

    Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

  50. INSTALL FRONT BUMPER ASSEMBLY 

    Refer to INSTALLATION [02/2024 - ]

  51. CONNECT NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to INSTALLATION [02/2024 - ]

  52. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL 

    HINT: 

    When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.

    Refer to AUTOMATIC LEARNING CHART [02/2024 - ]

  53. ADD ENGINE OIL 

    Refer to PROCEDURE - Step 7

  54. ADD AND ADJUST TRANSMISSION FLUID 

    Refer to REPLACEMENT [02/2024 - ]

  55. ADD ENGINE COOLANT 

    Refer to PROCEDURE - Step 4

  56. ADD COOLANT (for Inverter) 
  57. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    Refer to PROCEDURE - Step 3

  58. WARM UP COMPRESSOR 

    Refer to PROCEDURE - Step 4

  59. INSPECT FOR ENGINE OIL LEAK 

    Refer to PROCEDURE - Step 8

  60. WARM UP ENGINE 
  61. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  62. INSPECT FOR COOLANT LEAK (for Inverter) 

    Refer to PROCEDURE - Step 1

  63. INSPECT FOR REFRIGERANT LEAK 
  64. INSPECT FOR FUEL LEAK 

    Refer to PROCEDURE - Step 1

  65. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 4

  66. CHECK ENGINE OIL LEVEL 

    Refer to PROCEDURE - Step 1

  67. INSPECT ENGINE COOLANT LEVEL IN RESERVOIR TANK (for Engine) 

    Refer to PROCEDURE - Step 2

  68. INSPECT IGNITION TIMING 

    See step  9

  69. INSPECT ENGINE IDLE SPEED 

    See step  10

  70. INSPECT CO/HC 

    See step  12

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