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Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 96 (Heating / Air Conditioning System (HEV) - Diagnostic Codes (1 Of 2)) >> AIR CONDITIONING SYSTEM (for HV Model) >> DTC B1497: Communication Malfunction (Bus Ic) [01/2019 - 09/2022] >> Procedure

DTC B1497: Communication Malfunction (Bus Ic) [01/2019 - 09/2022]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CONFIRM MODEL 
    1. Choose the model to be inspected.

      Result

      Result Proceed to
      for Cold Area Spec. A
      except Cold Area Spec. B

    Result: 

    B 

    See step  4

    Result: 

    A 

    See step  2

  2. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Air Conditioner / Active test.
    5. Perform the Active Test according to the display on the Techstream.

      Body Electrical > Air Conditioner > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Air Outlet Servo Pulse (D) No. 3 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 164 and 278 pulses
      Air Outlet Servo Pulse (P) No. 1 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 234 and 348 pulses
      A/O Servo Pulse (Rr D) No. 2 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 250 and 297 pulses

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (D)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (P)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      A/O Servo Pulse (Rr D)

      Result

      Result Proceed to
      All of the damper servo motors are malfunctioning A
      One of the damper servo motors is malfunctioning B

    Result: 

    A 

    See step  5

    Result: 

    B 

    See step  3

  3. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Air Conditioner / Active test.
    5. Perform the Active Test according to the display on the Techstream.

      Body Electrical > Air Conditioner > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Air Outlet Servo Pulse (D) No. 3 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 164 and 278 pulses
      Air Outlet Servo Pulse (P) No. 1 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 234 and 348 pulses
      A/O Servo Pulse (Rr D) No. 2 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 250 and 297 pulses

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (D)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (P)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      A/O Servo Pulse (Rr D)

      Result

      Result Proceed to
      Only the No. 1 air conditioning radiator damper servo sub-assembly does not operate A
      Only the No. 2 air conditioning radiator damper servo sub-assembly does not operate B
      Only the No. 3 air conditioning radiator damper servo sub-assembly does not operate
      Only the No. 3 air conditioning radiator damper servo sub-assembly operates

    Result: 

    A 

    See step  8

    Result: 

    B 

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

  4. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Air Conditioner / Active test.
    5. Perform the Active Test according to the display on the Techstream.

      Body Electrical > Air Conditioner > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Air Outlet Servo Pulse (D) No. 3 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 164 and 278 pulses
      Air Outlet Servo Pulse (P) No. 1 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 234 and 348 pulses

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (D)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (P)

      Result

      Result Proceed to
      All of the damper servo motors are malfunctioning A
      One of the damper servo motors is malfunctioning B

    Result: 

    B 

    See step  7

    Result: 

    A 

    See step  5

  5. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Disconnect the No. 1 air conditioning radiator damper servo sub-assembly connector.
    2. Connect the Techstream to the DLC3.
    3. Turn the power switch on (IG).
    4. Turn the Techstream on.
    5. Enter the following menus: Body Electrical / Air Conditioner / Active test.
    6. Perform the Active Test according to the display on the Techstream.

      Body Electrical > Air Conditioner > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Air Outlet Servo Pulse (D) No. 3 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 164 and 278 pulses

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (D)

      OK

      The damper servo motor operates smoothly.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

    Result: 

    NG 

    See step  6

  6. INSPECT AIR CONDITIONING AMPLIFIER ASSEMBLY 
    GTY932928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Component with harness connected
    (Air Conditioning Amplifier Assembly)
    NOTE:

    When inspecting the air conditioning amplifier assembly, do not bring the tester probes too close to each other as a short circuit may occur.

    1. Disconnect the z1 air conditioning amplifier assembly connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      z1-2 (BUSG) - Body ground Always Below 1 Ω
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      z1-4 (BUSB) - Body ground Power switch on (IG) 11 to 14 V
    4. Turn the power switch on (IG).
    5. Using an oscilloscope, check the waveform.
      Item Content
      Terminal No. z1-3 (BUS) - z1-2 (BUSG)
      Tool Setting 2 V/DIV., 2 ms./DIV.
      Condition Power switch on (IG)

      OK

      Waveform is similar to that shown in the illustration.

      HINT: 

      The waveform varies with the blower speed.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

    Result: 

    NG 

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to  REMOVAL [01/2019 - 09/2022] 

  7. PERFORM ACTIVE TEST USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Air Conditioner / Active test.
    5. Perform the Active Test according to the display on the Techstream.

      Body Electrical > Air Conditioner > Active Test 

      Tester Display Measurement Item Control Range Diagnostic Note
      Air Outlet Servo Pulse (D) No. 3 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 164 and 278 pulses
      Air Outlet Servo Pulse (P) No. 1 air conditioning radiator damper servo sub-assembly pulse Min.: 128
      Max.: 383      		 Operates between 234 and 348 pulses

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (D)

      Body Electrical > Air Conditioner > Active Test 

      Tester Display
      Air Outlet Servo Pulse (P)

      Result

      Result Proceed to
      Only the No. 3 air conditioning radiator damper servo sub-assembly operates A
      Only the No. 1 air conditioning radiator damper servo sub-assembly operate B

    Result: 

    B 

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

    Result: 

    A 

    See step  8

  8. INSPECT AIR CONDITIONING HARNESS ASSEMBLY (AIR CONDITIONING AMPLIFIER ASSEMBLY - NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY) 
    1. Disconnect the z1 air conditioning amplifier assembly connector.
    2. Disconnect the No. 1 air conditioning radiator damper servo sub-assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      z1-2 (BUSG) - A-3 (GND) Always Below 1 Ω
      z1-3 (BUS) - A-2 (LIN) Always Below 1 Ω
      z1-4 (BUSB) - A-1 (+B) Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

    Result: 

    NG 

    REPLACE AIR CONDITIONING HARNESS ASSEMBLY. Refer to  DISASSEMBLY [01/2019 - 06/2020]  , or refer to  DISASSEMBLY [06/2020 - 09/2022] 

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