DTC P1CCC-49: DC/DC Converter Internal Electronic Failure [09/2022 - ]: Procedure
- CHECK FUSE (DC/DC)
See step 1
Result
Proceed to OK NG Result:
NG
See step 15
Result:
OK
See step 2
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONTROL ECU CONNECTOR)
Refer to PROCEDURE - Step 1
Result
Proceed to OK NG Result:
NG
CONNECT SECURELY
Result:
OK
See step 3
- CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)
See step 3
Result
Result Proceed to OK A NG (The connector is not connected securely.) B NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C Result:
B
CONNECT SECURELY
Result:
C
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
A
See step 4
- CHECK FUSE (PCU NO. 2)
See step 4
Result
Proceed to OK NG Result:
NG
REPLACE FUSE (PCU NO. 2)
Result:
OK
See step 5
- CHECK HARNESS AND CONNECTOR (DC/DC CONVERTER POWER SOURCE CIRCUIT)
See step 5
Result
Proceed to OK NG Result:
NG
REPLACE MALFUNCTIONING PARTS
Result:
OK
See step 6
- CHECK AMD TERMINAL VOLTAGE
See step 6
Result
Proceed to OK NG Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 7
- CHECK AMD TERMINAL CONNECTION CONDITION
See step 7
Result
Result Proceed to There are no arc marks. The terminal is connected securely and there are no contact problems. A There are no arc marks. The terminal is not connected securely and there is a contact problem. B There are arc marks. - C Result:
B
CONNECT SECURELY
Result:
C
REPLACE MALFUNCTIONING PARTS
Result:
A
See step 8
- CHECK GROUND WIRE CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY)
Refer to INSTALLATION [09/2022 - ]
OK
The ground wire is securely installed.
Result
Proceed to OK NG Result:
NG
CONNECT SECURELY
Result:
OK
See step 9
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - INVERTER WITH CONVERTER ASSEMBLY)
See step 9
Result
Proceed to OK NG Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
Result:
OK
See step 10
- INSPECT HYBRID VEHICLE CONTROL ECU
See step 10
Result
Proceed to OK NG Result:
NG
REPLACE HYBRID VEHICLE CONTROL ECU. Refer to REMOVAL [09/2022 - ]
Result:
OK
See step 11
- CHECK DC/DC CONVERTER FUNCTION
See step 12
Result
Proceed to OK NG Result:
OK
REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to REMOVAL [09/2022 - ]
Result:
NG
See step 12
- CHECK HIGH VOLTAGE INSULATION
See step 14
Result
Proceed to OK NG Result:
OK
REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to REMOVAL [09/2022 - ]
Result:
NG
See step 13
- CHECK GENERATOR HIGH-VOLTAGE CIRCUIT
Refer to Generator High-voltage Circuit [09/2022 - ]
Result
Proceed to NEXT Result:
NEXT
See step 14
- CHECK MOTOR HIGH-VOLTAGE CIRCUIT
Refer to Motor High-voltage Circuit [09/2022 - ]
HINT:
If the "Motor High-voltage Circuit" inspection results are normal, perform the next step.
Result
Proceed to NEXT Result:
NEXT
REPLACE INVERTER WITH CONVERTER ASSEMBLY. Refer to REMOVAL [09/2022 - ]
- CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - NO. 1 ENGINE ROOM RELAY BLOCK AND NO. 1 JUNCTION BLOCK ASSEMBLY)
See step 15
Result
Proceed to OK NG Result:
NG
See step 18
Result:
OK
See step 16
- CHECK INVERTER WITH CONVERTER ASSEMBLY (AMD TERMINAL)
See step 16
Result
Proceed to OK NG Result:
OK
REPLACE FUSE (DC/DC)
Result:
NG
See step 17
- REPLACE INVERTER WITH CONVERTER ASSEMBLY
Refer to REMOVAL [09/2022 - ]
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSE (DC/DC)
- REPAIR OR REPLACE HARNESS OR CONNECTOR
Result
Proceed to NEXT Result:
NEXT
REPLACE FUSE (DC/DC)