Brake Warning Light Remains ON [01/2019 - 09/2022]: Procedure
- PRE-CHECK
- Check that all of the following conditions required for the brake warning light / red (malfunction) to turn off are met:
- The brake warning light / yellow (minor malfunction) and ABS warning light are not illuminated.
HINT:
If the brake warning light / yellow (minor malfunction) or ABS warning light remains illuminated, make sure that the conditions required for the brake warning light / yellow (minor malfunction) and ABS warning light to turn off are met.
- The brake fluid level in the brake master cylinder reservoir assembly (brake booster with master cylinder assembly) is not low.
Result
Proceed to NEXT - The brake warning light / yellow (minor malfunction) and ABS warning light are not illuminated.
Result:
NEXT
See step 2
- Check that all of the following conditions required for the brake warning light / red (malfunction) to turn off are met:
- CHECK DTC
- Check if ABS, VSC and/or electronically controlled brake system DTCs are output.
Refer to DTC CHECK / CLEAR [01/2019 - 09/2022]
Chassis > ABS/VSC/TRAC > Trouble Codes
Result
Result Proceed to DTCs are not output. A DTCs are output. B
Result:
B
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to DIAGNOSTIC TROUBLE CODE CHART [01/2019 - 04/2020] , or refer to DIAGNOSTIC TROUBLE CODE CHART [04/2020 - 09/2022]
Result:
A
See step 3
- Check if ABS, VSC and/or electronically controlled brake system DTCs are output.
- CHECK CAN COMMUNICATION SYSTEM
- Check if CAN communication system DTCs are output.
Refer to DIAGNOSIS SYSTEM [01/2019 - 04/2020] , or refer to DIAGNOSIS SYSTEM [04/2020 - 09/2022]
Result
Result Proceed to DTCs are not output. A DTCs are output. B
Result:
B
INSPECT CAN COMMUNICATION SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [01/2019 - 09/2022]
Result:
A
See step 4
- Check if CAN communication system DTCs are output.
- CHECK IF BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY CONNECTOR IS SECURELY CONNECTED
- Check if the skid control ECU (brake booster with master cylinder assembly) connector is securely connected.
OK
The connector is securely connected.
Result
Proceed to OK NG
Result:
NG
CONNECT CONNECTOR TO BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY CORRECTLY
Result:
OK
See step 5
- Check if the skid control ECU (brake booster with master cylinder assembly) connector is securely connected.
- CHECK AUXILIARY BATTERY
- Check the auxiliary battery voltage.
Standard Voltage
Tester Connection Condition Specified Condition Auxiliary battery Power switch on (IG) 11 to 14 V Auxiliary battery Power switch on (READY) 11 to 15.5 V Result
Proceed to OK NG
Result:
NG
CHARGE OR REPLACE AUXILIARY BATTERY
Result:
OK
See step 6
- Check the auxiliary battery voltage.
- CHECK HARNESS AND CONNECTOR (IG1 TERMINAL)
- Turn the power switch off.
*a Front view of wire harness connector
(to Skid Control ECU (Brake Booster with Master Cylinder Assembly)) - Make sure that there is no looseness at the locking part and the connecting part of the connector.
OK
The connector is securely connected.
- Disconnect the A48 skid control ECU (brake booster with master cylinder assembly) connector.
- Check both the connector case and the terminals for deformation and corrosion.
OK
No deformation or corrosion.
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition A48-23 (IG1) - Body ground Power switch on (IG) 11 to 14 V Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT)
Result:
OK
See step 7
- Turn the power switch off.
- CHECK HARNESS AND CONNECTOR (GND TERMINAL)
- Turn the power switch off.
*a Front view of wire harness connector
(to Skid Control ECU (Brake Booster with Master Cylinder Assembly)) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition A48-26 (GND1) - Body ground 1 minute or more after disconnecting the cable from the negative (-) auxiliary battery terminal Below 1 Ω A48-39 (GND2) - Body ground 1 minute or more after disconnecting the cable from the negative (-) auxiliary battery terminal Below 1 Ω Result
Proceed to OK NG
Result:
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (GND CIRCUIT)
Result:
OK
See step 8
- Turn the power switch off.
- READ VALUE USING TECHSTREAM (BRAKE WARNING LIGHT / RED (MALFUNCTION))
- Reconnect the A48 skid control ECU (brake booster with master cylinder assembly) connector.
- Select the Data List on the Techstream.
Refer to DATA LIST / ACTIVE TEST [01/2019 - 09/2022]
Chassis > ABS/VSC/TRAC > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note Brake Warning Light Brake warning light / red (malfunction) ON or OFF ON: Warning light on
OFF: Warning light off- Chassis > ABS/VSC/TRAC > Data List
Tester Display Brake Warning Light - Check the Techstream display condition of the brake warning light / red (malfunction).
Result
Result Proceed to ON is displayed. A OFF is displayed. B
Result:
A
REPLACE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY. Refer to REMOVAL [01/2019 - 09/2022]
Result:
B
INSPECT METER / GAUGE SYSTEM. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [01/2019 - 09/2022]