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Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 63 (Hybrid Control System (Li-Ion W/ Pa10) - Diagnostic Codes (3 Of 3) & Circuit Tests) >> HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY with PA10) >> DTC U0111-87: Lost Communication with Hybrid/EV Battery Energy Control Module "A" Missing Message [09/2022 - ] >> Procedure

DTC U0111-87: Lost Communication with Hybrid/EV Battery Energy Control Module "A" Missing Message [09/2022 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK DTC OUTPUT (HV BATTERY) 
    1. Check and record any HV Battery DTCs and freeze frame data. Check for DTCs.

      Powertrain > HV Battery > Trouble Codes 

      Result

      Result Proceed to
      DTCs related to Hybrid Battery System are not output. A
      DTCs related to Hybrid Battery System are output. B
    2. Turn the ignition switch off.

    Result: 

    B 

    GO TO DTC CHART (HYBRID BATTERY SYSTEM). Refer to  DIAGNOSTIC TROUBLE CODE CHART [09/2022 - ] 

    Result: 

    A 

    See step  2

  2. CHECK BATTERY ECU ASSEMBLY (IGCT VOLTAGE) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the battery ECU assembly connector.
      GTY1107833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Before disconnecting the connector, check that it is not loose or disconnected.
      • Check the terminals of the connector for deformation and corrosion.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      O192-24 (AM) - O192-10 (GND) Ignition switch off 11 to 14 V
    4. Connect the cable to the negative (-) auxiliary battery terminal.
    5. Turn the ignition switch to ON.
    6. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      O192-12 (IGCT) - O192-10 (GND) Ignition switch ON 11 to 14 V
      NOTE:
      • Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
      • If the ignition switch is turned to ON with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.

      HINT: 

      As there might be an intermittent malfunction in the battery ECU assembly power source circuit, inspect the following even if the measured voltage is as specified:

      • Installation condition of fuse(s) (before removing fuse(s)) (IGCT circuit)
      • Fuse condition (before and after removing fuse(s)) (IGCT circuit)
      • Connection condition of connectors (IGCT circuit)
      • Wire harness condition (IGCT circuit)
      • Wire harness condition (GND circuit)
    7. Turn the ignition switch off.
    8. Disconnect the cable from the negative (-) auxiliary battery terminal.
    9. Reconnect the battery ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY ECU ASSEMBLY POWER SOURCE CIRCUIT) 

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - BATTERY ECU ASSEMBLY) 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the hybrid vehicle control ECU connector.
      NOTE:
      • Before disconnecting the connector, check that it is not loose or disconnected.
      • Check that each connector between the hybrid vehicle control ECU and battery ECU assembly is not loose or disconnected.
    3. Disconnect the battery ECU assembly connector.
      GTY1107833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Before disconnecting the connector, check that it is not loose or disconnected.
      • Check the terminals of the connector for deformation and corrosion.
    4. Disconnect the inverter with converter assembly connector.
      NOTE:
      • Before disconnecting the connector, check that it is not loose or disconnected.
      • Check the terminals of the connector for deformation and corrosion.
    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      O192-22 (CA1H) - I3-9 (CA4H) Ignition switch off Below 1 Ω
      O192-21 (CA1L) - I3-22 (CA4L) Ignition switch off Below 1 Ω
      I3-9 (CA4H) - Other terminals and body ground Ignition switch off 10 kΩ or higher
      I3-22 (CA4L) - Other terminals and body ground Ignition switch off 10 kΩ or higher
      NOTE:

      Make sure that each connector between the battery ECU assembly and hybrid vehicle control ECU is not loose or disconnected and its terminals are not deformed or corroded.

    6. Connect the cable to the negative (-) auxiliary battery terminal.
    7. Turn the ignition switch to ON.
    8. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      O192-22 (CA1H) - Body ground Ignition switch ON Below 1 V
      O192-21 (CA1L) - Body ground Ignition switch ON Below 1 V
      NOTE:
      • Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
      • If the ignition switch is turned to ON with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.
    9. Turn the ignition switch off.
    10. Disconnect the cable from the negative (-) auxiliary battery terminal.
    11. Reconnect the inverter with converter assembly connector.
    12. Reconnect the battery ECU assembly connector.
    13. Reconnect the hybrid vehicle control ECU connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  4

  4. CHECK HYBRID VEHICLE CONTROL ECU 
    WARNING:

    Be sure to wear insulated gloves.

    1. Check that the service plug grip is not installed.
      NOTE:

      After removing the service plug grip, do not turn the ignition switch to ON (READY), unless instructed by the repair information because this may cause a malfunction.

    2. Disconnect the battery ECU assembly connector.
      GTY1107833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Before disconnecting the connector, check that it is not loose or disconnected.
      • Check the terminals of the connector for deformation and corrosion.
    3. Connect the cable to the negative (-) auxiliary battery terminal.
    4. Turn the ignition switch to ON.
    5. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      O192-22 (CA1H) - O192-10 (GND) Ignition switch ON 2.5 to 3.5 V
      O192-21 (CA1L) - O192-10 (GND) Ignition switch ON 1.5 to 2.5 V
      NOTE:
      • Turning the ignition switch to ON with the service plug grip removed causes other DTCs to be stored. Clear the DTCs after performing this inspection.
      • If the ignition switch is turned to ON with the connectors disconnected, other DTCs will be stored. Be sure to clear the DTCs after the inspection.
    6. Turn the ignition switch off.
    7. Disconnect the cable from the negative (-) auxiliary battery terminal.
    8. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      O192-22 (CA1H) - O192-21 (CA1L) Ignition switch off 108 to 132 Ω
    9. Reconnect the battery ECU assembly connector.

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE BATTERY ECU ASSEMBLY. Refer to  REMOVAL [09/2022 - ] 

    Result: 

    NG 

    REPLACE HYBRID VEHICLE CONTROL ECU. Refer to  REMOVAL [09/2022 - ] 

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