Removal [09/2022 - 11/2022]: Procedure

WARNING: This page is about a different variant/trim than selected.

PERFORM RESOLVER INITIALIZATION
NOTE:
If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.

Refer to UTILITY [09/2022 - ]
REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
Refer to REMOVAL [09/2022 - 11/2022]
REMOVE WIRE HARNESS CLAMP BRACKET
Refer to PROCEDURE - Step 45
INSTALL ENGINE HANGERS
Refer to PROCEDURE - Step 46

DISCONNECT ENGINE WIRE

Disconnect the motor resolver, generator resolver and transmission fluid temperature sensor connector.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Motor Resolver, Generator Resolver and Transmission Fluid Temperature Sensor Connector	*b	Shift Lever Position Sensor Connector
*c	Motor Temperature Sensor and Generator Temperature Sensor Connector	-	-

Disconnect the shift lever position sensor connector.

NOTE:

After disconnecting the engine wire, cover the connector of the shift lever position sensor with tape (non-residue type) or equivalent to prevent the entry of foreign matter or water.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Disconnect the motor temperature sensor and generator temperature sensor connector.
Remove the bolt.
Disengage the 6 clamps to disconnect the engine wire.

REMOVE STARTER HOLE INSULATOR

Remove the 2 bolts and starter hole insulator from the engine assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE FLYWHEEL HOUSING SIDE COVER

Remove the flywheel housing side cover from the engine assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE ENGINE ASSEMBLY

Remove the 7 bolts and engine assembly from the hybrid vehicle transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.
To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during engine assembly removal and installation.

REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the bolt and front suspension crossmember sub-assembly from the No. 2 engine moving control rod.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 5 bolts and No. 2 engine moving control rod from the hybrid vehicle transaxle assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

REMOVE MOTOR CABLE
See step 2

REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the hybrid vehicle transaxle assembly.

REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 5 bolts and 5 wire harness clamp brackets from the hybrid vehicle transaxle assembly.

REMOVE TRANSAXLE HOUSING PLUG

Remove the transaxle housing plug and gasket from the hybrid vehicle transaxle assembly.

REMOVE STUD BOLT

Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.

REMOVE TRANSAXLE BREATHER PLUG

HINT:

Perform this procedure only when replacement of the transaxle breather plug is necessary.

Remove the transaxle breather plug from the hybrid vehicle transaxle assembly.