LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 43 (Fuel System (2ZR-FXE) - Service Information) >> FUEL TANK (w/o Canister Pump Module) >> Removal [01/2019 - 09/2022] >> Procedure

Removal [01/2019 - 09/2022]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [01/2019 - 04/2020] , or refer to REMOVAL [04/2020 - 09/2022] 

  2. DRAIN FUEL 
  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [01/2019 - ]

  4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover) 

    Refer to PROCEDURE - Step 3 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 2 [09/2020 - 09/2022]

  5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover) 

    Refer to PROCEDURE - Step 3 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 3 [09/2020 - 09/2022]

  6. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.
      GTY926198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT CHARCOAL CANISTER OUTLET HOSE 
    1. Disconnect the charcoal canister outlet hose from the fuel tank filler pipe sub-assembly.
      GTY926213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
      GTY881439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel pipe.
      GTY926212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

      Refer to PRECAUTION [01/2019 - 04/2020] , or refer to PRECAUTION [04/2020 - 09/2022]

      GTY926211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

    1. Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.
      GTY945618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [01/2019 - 04/2020] , or refer to PRECAUTION [04/2020 - 09/2022]

    2. Support the fuel tank assembly using an engine lifter.
      GTY881435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    3. Remove the 4 bolts.
      GTY881434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  12. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Disengage the 3 clamps to remove the No. 1 fuel evaporation tube sub-assembly from the fuel tank assembly.
      GTY926209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY926208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE CHARCOAL CANISTER OUTLET HOSE 
    1. Disengage the 2 clamps to remove the charcoal canister outlet hose from the fuel tank assembly.
      GTY926219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals