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Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 43 (Fuel System (2ZR-FXE) - Service Information) >> FUEL TANK (w/ Canister Pump Module) >> Removal [01/2019 - 09/2022] >> Procedure

Removal [01/2019 - 09/2022]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [01/2019 - 04/2020] , or refer to REMOVAL [04/2020 - 09/2022] 

  2. DRAIN FUEL 
  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [01/2019 - ]

  4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover) 

    Refer to PROCEDURE - Step 2 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 2 [09/2020 - 09/2022]

  5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover) 

    Refer to PROCEDURE - Step 3 [01/2019 - 09/2020] , or refer to PROCEDURE - Step 3 [09/2020 - 09/2022]

  6. REMOVE NO. 1 FUEL TANK PROTECTOR 
    1. Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.
      GTY881440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).
      GTY881427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [01/2019 - 04/2020] , or refer to PRECAUTION [04/2020 - 09/2022]

  8. DISCONNECT FUEL TANK FILLER PIPE ASSEMBLY 
    1. Disconnect the fuel tank filler pipe assembly from the fuel tank assembly.
      GTY588927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [01/2019 - 04/2020] , or refer to PRECAUTION [04/2020 - 09/2022]

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY896719Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [01/2019 - 04/2020] , or refer to PRECAUTION [04/2020 - 09/2022]

  10. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

    1. Support the fuel tank assembly using an engine lifter.
      GTY881429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. Remove the 4 bolts.
      GTY881428Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  11. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY935688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FUEL TANK VENT HOSE SUB-ASSEMBLY 
    1. Disengage the 2 clamps to remove the fuel tank vent hose sub-assembly from the fuel tank assembly.
      GTY935690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Remove the 3 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
      GTY929280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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