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Removal [11/2022 - ]: Procedure

WARNING: This page is about a different car, the 2025 Toyota GR Corolla, 2024 Toyota GR Corolla, and 2023 Toyota GR Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. PRECAUTION 
    NOTE:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2022 - ]

  2. DISCHARGE FUEL SYSTEM PRESSURE 

    Refer to PRECAUTION [11/2022 - ]

  3. REMOVE DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 4

  4. REMOVE SPARE WHEEL CUSHION 

    Refer to PROCEDURE - Step 5

  5. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 3 [11/2022 - 09/2024] , or refer to PROCEDURE - Step 3 [09/2024 - ]

  6. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY (w/ Rear Seat Assembly) 

    Refer to REMOVAL [01/2019 - ]

  7. REMOVE REAR NO. 1 FLOOR BOARD (w/o Rear Seat Assembly) 

    Refer to PROCEDURE - Step 32

  8. REMOVE REAR NO. 1 FLOOR BOARD PANEL (w/o Rear Seat Assembly) 

    Refer to PROCEDURE - Step 33

  9. REMOVE REAR FLOOR SERVICE HOLE COVER (for LH Side) 
    1. Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.
      GTY1106187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
    2. Disconnect the 2 fuel suction pump and gauge tube assembly connectors.
      GTY1107595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
      NOTE:
      • Remove any foreign matter on the fuel tube joint before performing this work.
      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).
      • Be sure to disconnect the fuel tube joint by hand.
      • Do not bend, twist, pinch or kink the nylon tube.
      • Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.
      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.
      GTY1104131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Tube Joint Clip
      *2 Fuel Tank Main Tube Sub-assembly
      *3 Plate Sub-assembly
      *a Fuel Tube Joint
      *b Nylon Tube
      *c O-ring
      Pull off
      Pull off
    2. Disengage the clamp to disconnect the fuel tank main tube sub-assembly.
  11. REMOVE NO. 1 FUEL TUBE CLAMP 
    1. Disengage the claw to remove the No. 1 fuel tube clamp from the fuel pump gauge retainer.
      GTY1107593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FUEL PUMP GAUGE RETAINER 
    1. Remove the fuel pump gauge retainer.
      1. Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
        • SST: 09808-14031 
          1. 09808-01030
          2. 09808-01090
        • SST: 09808-01071 

        HINT: 

        Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

        GTY1104898Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a SST (Plate)
        *b SST (Bolt)
        *c SST (Claw)
        *d Insertion Point
      2. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
      3. Install SST (handle) and an extension bar to SST (plate).
        GTY1106125Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a SST (Handle)
        *b SST (Plate)
        *c SST (Bolt)
        *d SST (Claw)
        *e Extension Bar
        • SST: 09808-14031 
          1. 09808-01010
      4. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.
        NOTE:
        • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank sub-assembly.
        • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
        • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
        • Do not spin SST too fast or use an impact wrench as this may result in damage to components.
        • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
      5. While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.
  13. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Disconnect the fuel return vent tube sub-assembly and remove the fuel suction tube with pump and gauge assembly from the fuel tank sub-assembly.

      Refer to PRECAUTION [11/2022 - ]

      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.

      GTY1107549Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the fuel suction tube set gasket from the fuel tank sub-assembly.
      GTY1107548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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