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Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Fuel System (2ZR-FAE) - Service Information) >> FUEL TANK (w/o Canister Pump Module) >> Removal [09/2022 - 11/2022] >> Procedure

Removal [09/2022 - 11/2022]: Procedure

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  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 

    Refer to REMOVAL [09/2022 - 11/2022] 

  2. DRAIN FUEL 
  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [01/2019 - 11/2022]

  4. REMOVE REAR FLOOR SIDE MEMBER COVER LH (w/ Cover) 

    Refer to PROCEDURE - Step 2

  5. REMOVE REAR FLOOR SIDE MEMBER COVER RH (w/ Cover) 

    Refer to PROCEDURE - Step 3

  6. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY 
    1. Remove the nut, 4 clips and No. 1 fuel tank protector sub-assembly from the fuel tank assembly.
      GTY920247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT CHARCOAL CANISTER OUTLET HOSE 
    1. Disconnect the charcoal canister outlet hose from the fuel tank filler pipe sub-assembly.
      GTY909581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT FUEL TANK TO FILLER PIPE HOSE 
    1. Loosen the clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.
      GTY909582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel pipe.
      GTY887704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [09/2022 - 11/2022]

  10. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disconnect the fuel tank main tube sub-assembly from the fuel pipe.
      GTY887705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Refer to PRECAUTION [09/2022 - 11/2022]

  11. REMOVE FUEL TANK ASSEMBLY 
    WARNING:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair information, or the fuel tank assembly may fall off the engine lifter.

    1. Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

      Refer to PRECAUTION [09/2022 - 11/2022]

      GTY909603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Support the fuel tank assembly using an engine lifter.
      GTY944288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    3. Remove the 4 bolts, No. 1 fuel tank band sub-assembly LH and No. 1 fuel tank band sub-assembly RH.
      GTY920254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Lower the engine lifter to remove the fuel tank assembly.
      NOTE:
      • Be careful not to drop the fuel tank assembly.
      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.
  12. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY 
    1. Disengage the 4 clamps to remove the No. 1 fuel evaporation tube sub-assembly from the fuel tank assembly.
      GTY887706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE CHARCOAL CANISTER OUTLET HOSE 
    1. Disengage the 2 clamps to remove the charcoal canister outlet hose from the fuel tank assembly.
      GTY937082Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.
      GTY887713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 FUEL TANK CUSHION 
    1. Remove the 2 No. 2 fuel tank cushions from the fuel tank assembly.
      GTY887714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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